Operator PRDT

Overview

Process Operator role at INEOS Phenol in Pasadena, TX.

• Load product into tank trucks and railcars and unload raw materials from tank trucks and railcars.
• Monitor process utilities such as cooling water, air compressors, and wastewater treatment.
• Manipulate valve lineups to transfer chemicals. Purge and clear process lines as required. Walk out transfers to ensure no leaks or spills.
• Take daily readings on process parameters such as levels, pressures, and temperatures. Prepare equipment for maintenance activities. Work with engineers to update or create procedures.
• Monitor and control process equipment and machinery using a DCS to meet production goals safely and effectively in accordance with company policies, safety, health, and environmental rules, and ensure the quality of raw materials and product.
• Confer with peers, technical and supervisory personnel to report or resolve conditions affecting safety, efficiency and product quality.
• Make shift relief at the beginning and end of each shift. Keep a daily log for work area.
• Feed specified amounts of materials into vessels or tanks; turn valves to feed liquid and gaseous materials; or set controls in specified sequence to start automatic feed.
• Turn valves or move controls to maintain system at specified temperature and pressure.
• Observe chemical reactions; monitor gauges, signals, and recorders; and make specified operating adjustments on equipment such as pumps, compressors, reactors, distillation columns, and heat exchangers.
• Draw samples of products for laboratory analysis. Use GCs and other lab equipment to analyze samples. Maintain log of gauge readings and shift production.
• Inspect the plant area for leaks and hazards, record gauge readings, and ensure safe operation.
• Prepare equipment safely for maintenance work and use appropriate tools and personal protective equipment.
• Maintain up-to-date certifications, qualifications, and training records based on INEOS operator progression policy.
• Assist in Emergency Response situations; fire brigade participation is required.
• Perform truck loading operations and spot railcars safely and efficiently, following railroad rules.
• Inspect rail track and notify appropriate personnel of repairs; unload LPG rail cars.
• Complete locomotive checks, schedule diesel for engine when required, and manage locomotive movement via radio and hand signals.
• Anticipate and solve routine process problems and correct alarm situations to minimize upsets and costs.
• Know the location and use of safety equipment; report abnormalities for prompt hazard prevention.
• Participate in assigned trainings and meetings; be available for overtime as needed; follow safety procedures and teach others as appropriate.

• Maintain safety as the highest priority and abide by INEOS safety policies and procedures.
• Understand and promote the INEOS “20 Principles of Safety” and safety concepts of “Coaching for Safety” and “Stop Work”.
• Promote safety through communication with employees and contractors before, during, and after tasks; ensure compliance with all safety and environmental regulatory requirements.
• Ensure completion of own and direct subordinate training requirements as outlined in the annual training schedule.

• High school diploma
• Prior chemical plant operations experience helpful
• Associate of Applied Science (AAS) degree in Process Technology preferred

• Proficiency with office equipment (PC, calculator, phone, copier, printer, scanner, fax)
• Familiarity with software:
  Microsoft Office (Excel, Word, PowerPoint, Outlook), Skype, Visio, Adobe (PDF), SharePoint, SAP, Microsoft Project
• Experience with site systems:
  Honeywell DCS, Uniformance, LIMS, Training Mine, Ten Force, Esker, Department Share points
• Effective communication and strong mechanical skills

• Physical work involving use of tools and handling of process equipment and machinery
• Climbing stairs; lifting; ability to wear respirator

• Required to be present in the chemical unit often; may involve varying weather conditions