Mechanical Engineering Intern

Worker Type Supplemental Job Description Summer Internship Program Our paid Summer Internship Program is designed to provide students with an immersive, hands‑on experience within the aerospace and defense industry. Interns work alongside AV team members on meaningful projects involving cutting‑edge technology while developing professional relationships, strategic problem‑solving skills, and practical experience in a full‑time work environment. This is a 12‑week, onsite program intended for highly motivated and passionate students who are currently enrolled in college or are recent graduates.

Applicants must have a minimum 3.0 GPA, with a preference for students at the junior level or above. Our program has been recognized by Yello and Way Up as one of the Top 100 Internship Programs in the United States for multiple years. Depending on the team and location, students who are willing to relocate for their internship may be eligible for a relocation and housing reimbursement stipend.

This position will report onsite to the Petaluma, CA office and work on our UAS product line.

• Assist in the design of mechanical components and systems, including airframes, payload enclosures, ground equipment, launch systems, and electro‑mechanical assemblies.
• Create and modify 3D CAD models and assemblies using Solid Works.
• Support simulation and analysis tasks using tools like Solid Works Simulation or ANSYS.
• Participate in prototype fabrication, assembly, and testing using in‑house tools and rapid prototyping methods (e.g., 3D printing).
• Help generate technical drawings and bills of materials in accordance with industry drafting standards.
• Collaborate with engineers to support design reviews, testing activities, and integration of mechanical systems.
• Contribute to documentation and reporting of design progress and test results.
• Learn and assist in configuration control and engineering change processes.
• Perform other tasks as assigned to support ongoing development efforts.

• Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
• Basic experience with 3D CAD software (preferably Solid Works).
• Familiarity with mechanical components such as machined parts, sheet metal, plastic parts, or composite materials.
• Exposure to hands‑on prototyping, lab testing, or mechanical assembly through academic or personal projects.
• Strong communication and organizational skills.
• Eagerness to learn and contribute in a fast‑paced, collaborative environment.

• Familiarity with Solid Works EPDM or other Product Data Management (PDM) systems.
• Exposure to ASME Y14.5 GD&T standards and engineering drawing practices.
• Interest or experience in designing test fixtures or tooling.
• Basic understanding of structural dynamics or thermodynamics in mechanical design.
• Demonstrated problem‑solving ability and attention to detail.
• Self‑motivated, proactive, and eager to take initiative.
• Team player who values collaboration and continuous improvement.

• Ability to work in an office and light R&D lab environment (Constant).
• Required to sit or stand for extended periods; use hands and fingers to operate a computer or tools (Frequent).

No Clearance

The salary range for this role is:
Aero Vironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement:
This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”)…