Mechanical Design Engineer

Key Responsibilities

* Assist in the design and modeling of composite components using CAD software (e.g., Solid Works, CATIA, or AutoCAD) to meet mechanical performance requirements.

* Conduct basic analysis of composite structures, including stress, strain, and failure modes, using finite element analysis (FEA) tools like ANSYS or Abaqus.

* Collaborate with cross-functional teams to select appropriate composite materials (e.g., carbon fiber, fiberglass, or epoxy resins) based on project specifications, cost, and manufacturability.

* Support prototyping and testing processes, including preparing samples, performing mechanical tests (e.g., tensile, compression, and fatigue testing), and analyzing results to iterate designs.

* Prepare technical documentation, such as design reports, drawings, and specifications, ensuring compliance with industry standards (e.g., ASTM, ISO).

* Participate in design reviews, brainstorming sessions, and problem-solving activities to optimize composite designs for weight reduction, durability, and performance.

* Assist in researching new composite technologies and materials to improve product efficiency and sustainability.

* Ensure adherence to safety protocols, quality control measures, and environmental regulations in all design and manufacturing activities.

* Provide support for manufacturing processes, such as layup, curing, and assembly of composite parts.

Required Qualifications and Education

* Bachelor's degree in Mechanical Engineering, Materials Science, Aerospace Engineering, or a related field. A Master's degree is a plus but not required.

* Basic understanding of composite materials, including properties, fabrication methods (e.g., hand layup, autoclave curing, resin infusion), and applications.

Experience

* 0-2 years of relevant experience in mechanical design or composites engineering (internships, co-op programs, or academic projects count toward this).

* Familiarity with CAD software and FEA tools through coursework or personal projects.

* Exposure to composite manufacturing or testing is desirable but not essential.

Essential Skills

* Proficiency in CAD software for 3D modeling and drafting.

* Basic knowledge of FEA and simulation tools for structural analysis.

* Understanding of mechanical principles, including statics, dynamics, and thermodynamics.

* Strong analytical and problem-solving skills with attention to detail.

* Ability to work with mathematical models and perform calculations related to material strength and performance.

* Proficiency in Microsoft Office Suite (e.g., Excel for data analysis, Word for reporting).

* Excellent communication skills, both written and verbal, for collaborating with teams and presenting findings.

Desirable Skills

* Experience with programming languages like Python or MATLAB for automating design tasks or data analysis.

* Knowledge of sustainable materials or lightweight design principles