Supervisor, Production Maintenance

Overview

Support a group of equipment technicians that are responsible for equipment safety, uptime and performance. Perform and supervise repairs and preventative/predictive maintenance on a variety of production equipment. Develop and maintain maintenance and calibration schedules for all tools, machinery and equipment used in the manufacturing facility. Lead supporting activities for the operation team including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures.

Manage workload with a positive attitude as a hands-on team player in a collaborative work environment. This role is also responsible for understanding related Quality Management Systems including SQF and GMP to ensure safety and quality of employees and products.

• Lead and supervise company and industry standard safety policies and procedures – OSHA, NEC, NFPA, USDA, FDA, etc. Recognize and address unsafe work conditions and engage with the maintenance and operations team to ensure conditions and behaviors comply with policies. Work with site leadership to improve safe work practices and procedures as appropriate.
• Develop and maintain ongoing preventive maintenance program to ensure optimum equipment safety, reliability, and performance. Schedule preventive maintenance to effectively meet production needs.
• Provide effective day-to-day supervision, training and coaching to assigned maintenance associates to achieve the required equipment uptime, equipment repairs, and production goals. Work with associates to resolve technical and machine problems.
• Identify skills/training needs for maintenance associates and assist in the development and implementation of training programs, including hands-on technical training, root cause analysis (RCA), failure mode analysis (FMA), predictive and condition-based maintenance.
• Plan and oversee production equipment rebuilds, line moves, installations, setups, and calibrations. Work with OEMs on emergency repairs as needed.
• Provide shift-to-shift communication to keep all team members aligned on goals. Communicate to employees all issues that affect the plant.
• Gather and communicate maintenance department and equipment performance metrics (uptime, PM compliance, OT, etc.).
• Maintain, audit, and improve department records and inventories. Ensure accurate spare parts inventory and on-site availability to support equipment repairs and upgrades.

Required

• Three (3) plus years of maintenance leadership experience in a manufacturing setting.
• Five (5) plus years of maintenance mechanic experience in a manufacturing setting.
• Strong preventive maintenance development experience, familiarity with reliability centered maintenance principles preferred.
• Experience using lockout tagout, job hazard analysis, hot work permits, confined space, etc.

Preferred

• Experience working in a food processing environment and familiarity with USDA, FDA, and SQF policies and procedures.
• Trained in condition diagnostic techniques including vibration analysis, oil analysis, ultrasonic testing, and thermographic testing.

• High School Diploma or GED, required
• Two-year technical degree preferred

• Required:
  
  Must provide own tools (diagnostic equipment and major tools provided by Sysco) necessary to perform all maintenance repair and diagnostics.
• Preferred:
  Formal training in equipment maintenance repair, installation, and troubleshooting of electrical equipment is highly desired.

• Extensive knowledge of OSHA safety regulations and environmental and food safety regulations
• Good computer skills, experience with Microsoft Office
• Extensive knowledge and skill in Preventive Maintenance Inspections and repair
• Extensive knowledge and skill in diagnosis and repair of mechanical, electrical, pneumatic and hydraulic systems
• Extensive knowledge and skill with a multimeter, infrared thermometer, and megohmmeter
• Ability to operate a forklift and scissor lift
• Ability to read and interpret maintenance manuals and technical procedures
• Mathematical ability to perform basic calculations in all units of measure
• Excellent interpersonal and communication skills; ability to work both independently and in a team; ability to manage and prioritize multiple work orders in a dynamic environment; ability to concisely report and escalate repairs
• Must have experience using a CMMS
• Moderate knowledge in PLC, VFD/VSD, and relay logic
• Moderate knowledge and skill in welding and cutting (gas, electric, MIG, TIG)

• The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of the job
• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• The employee is occasionally required to sit and must frequently lift heavy items
• Repair work requires excellent hand and finger dexterity used for wrenches,…