Production Engineer

On behalf of our client, an Automotive manufacturer, we are currently recruiting a Production Engineer to join their team in Pontypool. The Production Engineer role sits within the Operations team and has primary responsibility for improving production line performance across vehicle conversion operations. This will involve optimising production layouts, conducting work studies, improving efficiency and introducing automation and continuous improvement initiatives to drive productivity, quality and cost performance.

• Design, review and optimise production line layouts to improve workflow, balance and space utilisation across vehicle conversion and aftersales production areas.
• Conduct time and motion studies, applying work study techniques to establish accurate standard times.
• Develop, maintain and update standard operating procedures (SOPs), method sheets and production documentation.
• Identify and implement automation and process improvement solutions to reduce manual handling, remove bottlenecks and eliminate waste.
• Support capacity planning and labour modelling activities by providing accurate time data and workload analysis.
• Specify, justify and project-manage the introduction of new tooling, jigs, fixtures and production equipment.
• Investigate production process, equipment and quality issues using structured root cause analysis, implementing corrective and preventative actions.
• Produce and maintain technical process documentation, including line layout drawings, work instructions and process control plans.
• Support new programme launches and changes to OEM build specifications by reviewing and updating work content and standard times.
• Support New Product Introduction (NPI) activities through work content analysis, method development and standard time data, ensuring production readiness ahead of launch.

• Degree or HND/HNC in Engineering, Manufacturing, Operations Management or a related discipline, or equivalent demonstrable experience.
• Proven experience in a Production Engineering, Continuous Improvement (CI) or Industrial Engineering role within an automotive, vehicle conversion or manufacturing environment.
• Working knowledge of work study and time measurement techniques, such as MOST, MTM or equivalent.
• Demonstrable continuous improvement experience, with a good understanding of lean manufacturing tools such as 5S, VSM and Kaizen.
• Knowledge of production line layout design, production efficiency improvement and automation principles.
• Competent in Microsoft Office, particularly Excel. Experience with work study or ERP software would be advantageous.
• Six Sigma Green Belt or Black Belt qualification, or currently working towards one.
• Experience with in vehicle conversion, special vehicle modification or low-volume automotive production.