Sr. Staff Engineer, Molding

As a result of the combination of the BD Biosciences and Diagnostic Solutions business with Waters Corporation (NYSE: WAT), by applying to this role, you will be applying for a position with Waters. Waters is a global leader in life sciences, dedicated to accelerating the benefits of pioneering science through analytical technologies, informatics, and service. With a focus on regulated, high-volume testing environments, Waters’ innovative portfolio harnesses deep scientific expertise across biology, chemistry, and physics.

Waters collaborates with analytical laboratories around the world to advance the release of effective, high-quality medicines, assure the safety of food and water, and drive better patient outcomes by detecting diseases earlier, managing routine infections, and combatting growing antibiotic resistance. Through a shared culture of relentless innovation, Waters’ passionate team of approximately 16,000 colleagues partner with customers to turn scientific challenges into breakthroughs that improve lives worldwide.

We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of Med Tech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

We are seeking a highly experienced Sr. Staff Engineer, Molding to provide expert technical leadership and strategic direction for our molding operations, ensuring optimal performance, quality, and innovation in the development and manufacturing of critical life science products.

• Lead the design, development, and optimization of complex injection molding processes, tools, and equipment for high-volume, high-precision medical devices and diagnostic components. Serve as the primary technical expert for all molding-related activities, including material selection, process parameter development, mold design review, and troubleshooting of molding defects.
• Drive continuous improvement initiatives in molding operations, implementing advanced manufacturing techniques, automation, and lean principles to enhance efficiency, reduce costs, and improve product quality.
• Collaborate cross-functionally with R&D, Quality, Manufacturing, and Supply Chain teams to ensure seamless integration of molding processes into new product introductions and existing product lines.
• Mentor and provide technical guidance to junior engineers and technicians, fostering a culture of technical excellence and innovation within the molding department.
• Develop and implement robust process validation strategies (IQ, OQ, PQ) for molding processes, ensuring compliance with FDA, ISO, and other relevant regulatory standards.
• Evaluate and recommend new molding technologies, materials, and equipment to enhance capabilities and maintain a competitive edge.
• Conduct root cause analysis of molding failures and implement effective corrective and preventive actions.
• Manage and prioritize multiple projects, ensuring timely delivery within budget and scope.

• Bachelor's degree in Mechanical Engineering, Materials Science, Polymer Engineering, or a related technical field. Master's or Ph.D. preferred.
• 10+ years of progressive experience in injection molding engineering within the medical device, pharmaceutical, or other highly regulated industries.
• Demonstrated expertise in mold design, polymer science, process optimization, and scientific molding principles.
• Extensive experience with various thermoplastic and thermoset materials used in life science applications.
• Proficiency in DFM, DFA, statistical process control (SPC), and design of experiments (DOE).
• Strong understanding of regulatory requirements (e.g., FDA 21 CFR Part 820, ISO 13485) applicable to medical device manufacturing.
• Experience with CAD software (e.g., Solid Works, Creo) and mold flow simulation software (e.g., Moldflow, Sigmasoft).
• Proven ability to lead complex…