Mechanical

Position: Support Mechanical
Job Description  Job Purpose  Job Purpose Description
Business
Hindalco Industries Ltd.
Business Unit
MURI
Unique Role Number

Role Title
Mechanical Maintenance - Boiler & TG
Function
Maintenance
Sub Function
Mechanical Maintenance
Department
CGPP - Mechanical maintenance

Role Purpose
The purpose of the role is to undertake and meet the mechanical maintenance requirements for boiler and Turbine, in a timely manner, thereby ensuring smooth and safe  maintenance  and reduction in work disruptions due to breakdowns.

Goals ( These sample goals can be aligned, as required, to 3C + 2S during goal setting)
Report and implement at least  [No.] safety and near-miss observations
Minimize SOP deviations.
Conduct targeted  [No.]  of WCM small group meetings
­Suggest targeted  [No.] of workplace improvements and ensure at least  [%] of these are implemented
Ensure closure of assigned  [No.]  work orders during the shift
Minimize occurrence of repeat breakdowns  [%]
Reduce mean time to repair (MTTR) by  [%]
Increase mean time between failures (MTBF) by  [%]
Minimize the number of breakdown instances where RCA has 'supervision' as major contributor

Role Requirements

Minimum Education Requirement
Diploma in Mechanical Engineering
Experience (In Years)
4 - 5

Key Skills Required
Communication skills to engage with the team and other departments.
Ability to respond to emergencies / stressful situations.
Ability to enforce safety and discipline on the shop floor.
Ability to plan the jobs and perform task allocation by deciding priority.
In-depth understanding of Boilers, Turbines, Feed pumps, etc  and their maintenance  challenges.
Knowledge of parts, tools and measuring instruments used in mechanical maintenance.
Ability to read machine drawings and understanding methods of performing root cause analysis

Key Responsibilities / Tasks / Activities
Read logbook, take over from previous shift, understand on-going issues,  mark workers attendance, plan shift jobs and take PTW from operations department.
Conduct toolbox talk / safety / quality pep talk and allocate technicians to work area / job station / equipment and ensure that they are optimally utilized.
Undertake general checking LLF, fill daily check sheet and perform standard safety checks, as may be required also perform standard per shift corrective actions that are required to be undertaken.
Responding to emergencies, escalate major breakdowns to management and manage the emergency to the best of ability.
Plan for and ensure tools, material and parts availability for Work Order (WO) completion ensure appropriate tools and PPEs are being used and undertake verification and checking of calibration done on measuring instruments.
Validate HIRA / JSAs and contribute to creation of new HIRA / JSA, when required.
Contribute to Root Cause Analysis (RCA) to identify the real issues in breakdown and provide solutions so that same breakdowns are not repeated.
Identify the true nature of the maintenance issue and engage with other maintenance departments or agencies to ensure that the problem is attended to and resolved in time.
Prepare Work Permit and / or LOTOTO and provide the same to Operations for clearance post receipt of clearance, ensure that the equipment is isolated / de- energized and proper handover is taken from Operations before commencing any maintenance work.
Monitor technicians in terms of quality of Work Order execution and adherence to SOP / SWI and safety norms while they are performing the maintenance activities support and guide the technicians to ensure timely completion of the assigned maintenance work.
Ensure appropriate handover of equipment to Operations  post-closing Work Permit/ Trial run /  Work Order completion monitor and observe the performance and working of the equipment handed over and check for any abnormalities.
Maintain housekeeping standards, especially post job completion, and ensure that all tools / instruments are stored properly.
Carryover and complete pending work of general shift or previous shift and perform any standard overhauling or preventative maintenance jobs or preparatory jobs that have been scheduled in the shift.
Monitor any jobs that have been given to third…