Continuous Improvement Intern

Working Hours & Internship Details

Internship: 3 months. Working hours on site at Redditch:
Monday–Thursday, 7 am–3 pm;
Friday 7 am–12 pm.

• Validate Process Change Requests and collaborate with Manufacturing Managers to cascade improvements across product families, ensuring compliance with customer specifications.
• Optimize banned tool project, including visual management and process optimization across the factory.
• Lead 5S initiatives site‑wide, standardizing workstations and enhancing data recording processes (scrap, attrition, etc.).
• Identify and implement lean improvement strategies to deliver process enhancements and cost savings, establishing best‑practice manufacturing approaches.
• Lead and manage specific improvement projects using lean manufacturing and Six Sigma tools and techniques.
• Coach and train managers and operators on lean theory and practical application.
• Monitor improvements, continually audit for sustainability.
• Review and assess layout and process flow through value stream mapping and other tools to ensure optimal efficiency.
• Identify and execute projects to improve production productivity and machine efficiency via SMED activities, supporting Production Engineers.
• Set and enforce standards for 5S, training managers and operators in its application.
• Ensure all projects are managed from identification and justification through to delivery, with appropriate measures to achieve objectives.
• Champion implementation and improvement of standard operating procedures.
• Maintain up‑to‑date documentation, including generation of new documents and SOPs as required.
• Conduct training, assessment, and certification of individuals as needed, covering measuring equipment and continuous improvement techniques.
• Review and update Key Performance Indicators daily, weekly and monthly, ensuring relevance and accuracy.

Essential Skills & Experience

• Currently pursuing a degree in engineering, manufacturing, quality, or related fields.
• Ability to project manage with process flows, interpret engineering drawings, and manage manufacturing tolerances.
• Evidence of strong mechanical problem‑solving capability.
• Practical knowledge of continuous improvement tools.

Key Attributes

• Excellent interpersonal skills and ability to work effectively within teams.
• Analytical mindset with strong problem‑solving ability.
• Self‑starter with a passion for engineering and continuous improvement.
• Willingness to take ownership and drive projects from concept to implementation.
• Ability to manage multiple priorities and deadlines.