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Lead Functional Safety Engineer

Job in Redwood City, San Mateo County, California, 94061, USA
Listing for: StartX
Full Time position
Listed on 2026-10-19
Job specializations:
  • Engineering
    Safety Engineer
Salary/Wage Range or Industry Benchmark: 130000 - 192000 USD Yearly USD 130000.00 192000.00 YEAR
Job Description & How to Apply Below
About Dexterity

Dexterity is the enterprise Physical AI company building intelligent robots for complex industrial work.

Dexterity's Mech systems combine the Foresight World Model, robotics, and a Physical AI platform to perform demanding logistics workflows - including trailer loading, trailer unloading, and airport baggage handling - at the speed, reliability, and safety levels required for high-volume operations. Dexterity's Foresight World Model powers real-time perception, planning, and execution across physical environments with the interpretability required for industrial deployment.

Dexterity is headquartered in Redwood City, California.

Dexterity is backed by world-class investors such as Kleiner Perkins, Lightspeed Venture Partners, and Obvious Ventures. We are a diverse and multidisciplinary team with a culture built on passion, trust, and dedication.

About the Role

Lead functional safety engineering for industrial robots, autonomous mobile systems, and motion-control and drivetrain architectures. Own the full safety lifecycle - from hazard and risk analysis through requirements, architecture, implementation, verification, and validation - to support compliant deployment in North American, European, and Japanese markets.

Responsibilities
  • Create and maintain a Functional Safety Management Plan. Lifecycle, responsibilities, required work products, competence and independence requirements, and approval authority.
  • Develop and maintain Quality Management System (QMS) integration. Define how safety activities, reviews, approvals, deviations, corrective actions, and audits run within the existing quality processes.
  • Perform machinery risk assessments per ISO 12100; identify hazards, define safe states and safety functions, and determine required Performance Level (PLr) or Safety Integrity Level (SIL).
  • Support compliance and certification activities with certification bodies, test laboratories, and external assessors, including UL, TÜV, NRTLs, notified bodies, and other relevant organizations.
  • Interpret relevant regulations and standards, advise engineering teams on their practical application, and maintain awareness of changing robotics-safety and compliance expectations
  • Develop and review safety architectures for E-stop, protective stop, Safe Torque Off (STO), safe stopping, safely limited speed, overspeed protection, brake control, restart prevention, and protective sensing.
  • Apply ISO 13849-1/-2 and IEC 62061, including redundancy, diagnostics, MTTFd/PFH calculations, common-cause failure analysis, and validation.
  • Analyze robotic and drivetrain failure modes, including motor and inverter faults, welded switching devices, encoder or feedback loss, brake, steering, and gearbox failures, unintended torque, overspeed, and loss of control.
  • Define safety interfaces among safety PLCs, robot controllers, servo drives and inverters, motors, brakes, encoders, scanners, contractors, and safety I/O; specify safe behavior for communication loss or invalid data.
  • Apply safety-rated communication protocols such as PROFIsafe, CIP Safety, and EtherCAT/FSoE, with working knowledge of PROFINET, Ether Net/IP, and other industrial networks as system interfaces.
  • Perform HARA, FMEA/FMECA/FMEDA/DFMEA, fault tree analysis (FTA), fault injection testing, and safety-case analyses; translate results into traceable safety requirements and design evidence.
  • Perform mechanical and structural analysis. Failure analysis for components whose failure can create or worsen a hazard, linked to inspection and proof-test needs.
  • Plan and execute verification and validation activities covering stopping performance, response time, sensor and encoder faults, drive faults, communication loss, restart behavior, and achievement of the defined…
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