Controls Engineer

## Controls Engineer
- Riverside, MO, USAApply:
Riverside MO:
Full time:
Posted Today:
R-27651
** JOB DESCRIPTION**##

Job Summary  The Controls & Automation Engineer is responsible for developing, maintaining, troubleshooting, and optimizing automation and control systems that support the manufacturing and assembly of automotive seating and overhead systems. This role plays a key part in improving equipment reliability, productivity, quality, and operational efficiency through the implementation and support of advanced automation technologies.

The ideal candidate will have hands-on experience with PLC programming and troubleshooting, industrial automation systems, process improvement initiatives, and manufacturing equipment integration within a fast-paced production environment.  ##

Essential Duties and Responsibilities  ### Continuous Improvement & Quality  
* Participate in PFMEA development and risk assessment activities.
* Support Kaizen events, Lean Manufacturing initiatives, and continuous improvement projects.
* Identify opportunities to improve equipment efficiency, reduce downtime, and enhance product quality through automation solutions.
* Develop and implement error-proofing (Poka-Yoke) systems and automated quality controls.
* Participate in 8D problem-solving and root cause analysis activities.
* Investigate process abnormalities and implement corrective and preventive actions.
* Support data collection and analysis initiatives to drive operational improvements.  ### Engineering & Process Support  
* Evaluate the impact of engineering changes on manufacturing processes and automation systems.
* Assist with equipment specifications, controls architecture reviews, and system design discussions.
* Review electrical schematics, controls drawings, and control system documentation.
* Support new equipment installations, equipment upgrades, and production line launches.
* Work closely with manufacturing, maintenance, quality, and engineering teams to improve process performance.
* Assist in equipment validation and commissioning activities.  ### Controls & Automation Responsibilities  
* Program, troubleshoot, and maintain PLC-controlled manufacturing equipment.
* Diagnose and resolve issues related to PLC hardware, software, communications, and networked devices.
* Develop, modify, and optimize PLC programs to improve machine performance and reliability.
* Troubleshoot Control Logix processors, ladder logic, structured text, and data handling functions.
* Maintain PLC documentation, version control, and backup systems.
* Support Human Machine Interfaces (HMI), industrial networks, and connected automation devices.
* Configure and troubleshoot:

HMIs Barcode scanners Remote I/O systems Sensors and vision systems Relays and contractors Solenoids and pneumatic controls Variable Frequency Drives (VFDs) Servo systems and motion controls Industrial Ethernet networks
* Support automation projects involving machine integration, process automation, robotics, and material handling systems.
* Assist in commissioning and startup activities for new automated equipment.
* Collaborate with equipment suppliers and integrators during system implementation and troubleshooting.
* Apply electrical, instrumentation, and controls engineering principles to maintain and improve production systems.  ### Maintenance & Technical Support  
* Provide technical support to maintenance personnel during equipment troubleshooting activities.
* Assist with troubleshooting pneumatic, hydraulic, electrical, and automation-related equipment issues.
* Develop and maintain preventive maintenance procedures for automation and controls systems.
* Support emergency troubleshooting efforts to minimize production downtime.
* Train maintenance and production personnel on automation systems and equipment operation when required.  ## Qualifications  To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below represent the knowledge, skills, and abilities required.  ## Education & Experience  
* Bachelor's degree in Electrical Engineering, Mechatronics Engineering, Automation Engineering, or a related technical field preferred.
* Associate degree in Electrical Engineering Technology or related discipline considered with relevant experience.
* Minimum of
** 4-5 years of experience in Controls Engineering, Automation Engineering, Manufacturing Engineering, or a related industrial environment.
*** Experience supporting…