Team Leader - Foam Fabrication Job Riyadh area,Riyadh Region Saudi Arabia,Manufacturing / Production

Compensation: SAR 6,000 - SAR 7,000 - monthly

Company Description

A premier Saudi Arabian entertainment and hospitality company owned by the PIF. Was founded in 1997 as the nation’s first athlete representation agency, has now evolved into a global developer of iconic destinations and spectacular live experiences.

Job Description

The Foam Sculpturing / Fabrication Team Leader is responsible for overseeing the daily operations of the Foam Fabrication section in the event fabrication workshop, aiming at transforming raw EPS (Expanded Polystyrene) or polyurethane foam into detailed 3D props, scenic elements, and large-scale structures for corporate events, trade shows, theatrical sets, and themed attractions. The role involves interpreting design sketches or blueprints and using a combination of CNC-cut components and skilled manual hand-carving to produce visually stunning, durable, and lightweight props, ensuring that elements are fabricated efficiently, safely, and to high-quality standards.

This hands‑on role involves leading a team of foam fabricators, acting as the primary link between the production Managers /Designers and the workshop floor.

Key Responsibilities

Team Leadership & Supervision

Lead, mentor, and motivate a high‑performing workshop team to meet tight event deadlines.
Allocate daily tasks to team members based on project schedules and skill levels.
Provide training and support to staff, ensuring adherence to standard operating procedures (SOPs).
Run daily, short "toolbox talks" or stand‑up meetings to discuss project status, safety, and goals.

Production & Operational Efficiency

Blueprint Interpretation:
Interpret technical drawings, 3D models, or artistic sketches and design to translate concepts into accurately scaled, physical props to guide fabrication.
Coordination:
Coordinate workshop workflow to optimize production, reducing waste and downtime.
Foam Carving & Shaping:
Carve, shape, and sculpt foam (EPS, PU) into 3D models using 3D robots, hot wire cutters, rasps, rotary tools, and hand saws.
Structural Assembly:
Assemble multiple foam blocks, gluing, fitting, and clamping parts to create large‑scale structures, ensuring structural integrity for transport and installation.
Detailing & Finishing:
Apply fine details to foam surfaces using hand tools (e.g., Dremel tools) to create textures like wood grain, stone, or character features.
Surface Coating:
Apply hard‑coating materials (such as polyurea, epoxy resins, or sand‑coat) to ensure durability for indoor/outdoor display.
Collaboration:

Work closely with designers, painters, and welders to integrate steel armatures or electrical components into foam sculptures. Collaborate with project managers to update them on progress, potential delays, or material issues.
Support, and sometimes lead, on‑site installation or load‑in/out during high‑pressure times.
Tool Maintenance & Safety:
Clean and maintain specialized workshop machinery (3D robots and hot wires) and adhere to strict safety protocols and PPE requirements.

Quality Control & Safety

Enforce strict health and safety rules, including wearing PPE and maintaining a 5S compliant, orderly workspace.
Inspect finished products and assemblies for defects, ensuring they meet client specifications before leaving the workshop.
Identify and resolve technical fabrication issues early to prevent delays.

Material & Resource Management

Manage raw materials inventory and coordinate with purchasing for necessary items.
Ensure all equipment (saws, welders, routers, …) are maintained and in good working order.

Qualifications

Experience:

5+ years of professional experience in foam sculpting, prop‑making, or scenic art, preferably in the event or film industry.
Leadership:
Proven ability to lead a team, with strong interpersonal and communication skills.
Technical Proficiency:
Expert skill with hand‑carving tools, operating 3D robots, hot wires, sanders, and adhesive applications.
Spatial Awareness:
Exceptional ability to visualize 3D forms from 2D drawings or CAD data.
Artistic Talent:
Strong understanding of form, texture, and proportion, proficiency in scenic painting and texturing techniques.
Software:
Basic…