Tooling Engineer

Job Description

At Nextracker, we are leading in the energy transition, providing the most comprehensive portfolio of intelligent solar tracker and control software solutions for solar power plants, as well as strategic services to capture the full value of solar power plants for our customers. Our talented worldwide teams are transforming PV plant performance every day with smart technology, data monitoring and analysis services.

As a company driving the clean energy transition, sustainability is not just a word. It's a core part of our business and our operations. Our sustainability efforts are based on five cornerstones:
People, Community, Environment, Innovation, and Integrity. We are creative, collaborative and passionate problem-solvers from diverse backgrounds, driven by our shared mission to provide smart solar and software solutions for our customers and to mitigate climate change for future generations. Make your mark with Nextracker.

The Tool Room Engineer will be based in Saudi Arabia. In this position, you will report to the Production Manager.

The Tool Room Engineer will be responsible and accountable for ensure that all tools/maintenance activities are carried out efficiently, on schedule, and in accordance with quality and safety standards. Supervise, train, and motivate production staff, ensuring effective communication of work instructions, goals, and performance expectations. Maintain accurate records of production output, shift performance, and incidents, and report to management regularly.

Watch this video to learn why Nextracker is more than just a place to work. Here is a glimpse of what you'll do...

Tool Design & Development:
Design and develop tools, jigs, fixtures, gauges, and dies based on production and process requirements using CAD/CAM software.

Maintenance & Repair:
Conduct preventive and corrective maintenance of tools, molds, and dies to ensure operational efficiency and longevity. Schedule periodic inspections for all tools and dies. Clean tools after each use to remove debris, oil, or residue. Check for wear, cracks, or deformation before reusing. Lubricate moving parts (e.g., sliders, ejector pins) regularly. Maintain proper storage to prevent rust or damage. Use protective coatings or anti-rust oils where applicable.

Track tool life cycles and usage hours. Implement sensors or counters on high-use tools to detect wear patterns. Analyze tool performance and cutting parameters for early warning signs. Replace tool inserts, cutting edges, or components before they reach critical wear limits. Conduct root cause analysis to determine failure reasons (e.g., material fatigue, improper handling). Repair or regrind worn or damaged tools immediately.

Document all repairs and replacements for future reference. Verify tool accuracy through calibration and trial runs before reuse.

Documentation:
Proper records ensure traceability and informed decision-making. Maintain tool maintenance logs (date, type of service, technician, observations). Keep tool drawings and change records updated. Track tool inventory and issue-return details. Maintain separate records for life cycle analysis (number of shots, machining hours, etc.).

Process Optimization:
Suggest improvements in tool design or material selection to enhance productivity and reduce costs.

Collaboration:

Work closely with production, quality, and design teams to ensure tools meet specification and performance standards.

Inventory Control:
Monitor tool room inventory, maintain spare parts, and ensure availability of essential components.

Continuous Improvement:
Review tool failure trends periodically. Implement design or process improvements to extend tool life. Incorporate lean practices like 5S and TPM (Total Productive Maintenance). Encourage operator feedback on tool performance and handling.

Compliance & Safety:
Ensure adherence to company safety policies and quality management systems (ISO, TS, etc.).

Bachelor's Degree in Mechanical Engineering, Tool & Die Engineering, or related field. Minimum 5-7 years of experience in a manufacturing or tool room environment. Proficiency in CAD/CAM software (e.g., AutoCAD, Solid Works, MasterCAM). Knowledge of machining operations (CNC, EDM, Milling, Grinding, etc.). Strong understanding of tooling materials, heat treatment, and tolerances. Familiarity with lean manufacturing and 5S practices.

Strong analytical and problem-solving abilities. Good communication and team collaboration. Attention to detail and quality mindset. Time management and multitasking skills.

Time management and multitasking skills. Willingness to work shifts, weekends, or overtime when required. Knowledge of lean techniques may be advantageous. Team player with strong organizational skills.

Nextracker is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. Nextracker does not discriminate in…