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Senior Process Engineer * Capital Projects

Job in City of Rochester, Rochester, Monroe County, New York, 14602, USA
Listing for: Aleron
Full Time position
Listed on 2026-01-10
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 120000 - 140000 USD Yearly USD 120000.00 140000.00 YEAR
Job Description & How to Apply Below
Location: City of Rochester

Description

Acara Solutions is seeking a Senior Process Engineer for Capital Projects, to join our client on a Full Time Direct Hire opportunity available in Rochester NY

  • Hybrid work schedule
  • Salary: $120,000 - $140,000 DOE
  • Bonus:
    Up to 15% of base salary
  • 3 weeks PTO
  • 56 hours sick time
  • Health, Dental, Vision
  • 401K Match
Role Summary

Leads process and project engineering execution for small to large chemical process system projects. Performs full process engineering, project engineering, limited construction oversight, and project management responsibilities. Provides design, specification, procurement, documentation, testing, startup, and customer support.

Key Responsibilities Process Engineering
  • Define project requirements, standards, and Basis of Design with customers and internal teams.
  • Develop PFDs; perform Mass & Energy Balances and utilities calculations; support CAD development.
  • Develop P&IDs; define/size process equipment (heat exchangers, reactors, tanks, pumps, vacuum systems).
  • Define instrumentation and piping components; complete relief system sizing and documentation.
  • Participate in PHAs/HAZOPs; provide commissioning/startup and post-startup support.
Project Engineering
  • Participate in project, model review, and hazard meetings.
  • Coordinate with internal engineering and operations to ensure proper design and delivery of equipment.
  • Specify and procure process equipment, instruments, and piping; prepare bid packages; evaluate suppliers; manage procurement.
  • Oversee 3D model and drawing development; review/check drawings.
  • Prepare fabrication bid packages; select fabricators; prepare FAT/SAT documentation.
  • Develop operating manuals and all technical project documentation.
Construction & Vendor Oversight
  • Visit supplier/fabrication facilities; inspect work for compliance.
  • Support FAT execution and punch-list resolution.
Project Management
  • Manage schedule, actions, technical queries, documents, and project records.
  • Execute customer/vendor communications and transmittals.
  • Manage change requests and change orders.
  • Conduct post-project review and lessons learned.
Other
  • Support Applications Engineering with equipment/instrument sizing and cost estimating as needed.
Supervisory
  • No direct reports; reviews and approves work of supporting Project Engineers and contractors/vendors.
Travel
  • Light travel required (
Position Requirements
10+ Years work experience
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