Electronics Materials Engineer; Onsite

Date Posted:
Country:
United States of America

Location:

A01:
Rockford – Aerospace 4747 Harrison Avenue, Rockford, IL, 61125 USA Position Role Type:
Onsite

U.S. Citizen, U.S. Person, or Immigration Status Requirements: U.S. citizenship is required, as only U.S. citizens are authorized to access information under this program/contract.

Security Clearance:
None/Not Required Are you passionate about uncovering the root causes of complex engineering issues and driving innovation in electronic systems? This position, based in Rockford, Illinois, specializes in failure analysis, process control, and electronic design analysis.

As part of the Materials and Process Engineering group, you will lead critical investigations into electronic component failures, and ensuring the quality, reliability, and performance of high-impact technologies through design and process optimization. Your work will involve analyzing failures, improving process controls, supporting design verification, and collaborating across Engineering, Quality, and Supply Chain functions. With a strong focus on electronics packaging, component testing, and design analysis, this role plays a key part in strengthening product integrity and driving continuous improvement across the organization.

• Perform failure analysis of electronic assemblies and components, identifying root causes of failures in mechanical and electrical subsystems.
• Conduct material analyses and testing, including verification and validation of materials and processes in support of electronic component reliability.
• Review and approve engineering drawings for IEEE components, electronic assemblies, and electronics packaging designs.
• Collaborate with Engineering Design, Procurement, and Quality teams to resolve technical issues and ensure robust product development.
• Interface with plant sites and sub-tier suppliers to troubleshoot fabrication, assembly, and processing issues during failure investigations.
• Support the design process by consulting with electronics packaging experts to develop durable and reliable electronic controller designs.
• Lead and supervise materials testing and verification activities in the laboratory environment.
• Provide technical guidance on mature products and processes, addressing supply chain requests with effective engineering solutions.
• Apply principles of chemistry, physics, and materials science to improve process control and support continuous improvement initiatives.
• Contribute to the development and implementation of standardized procedures and best practices across the organization.
• Review and approve subcontractor materials processing procedures and provide technical oversight where needed.
• Mentor and coach junior engineers in investigation techniques and design best practices.

Degree in Science, Technology, Engineering or Mathematics (STEM) and at least 5 years of relevant experience or an Advanced Degree and at least 3 years of experience.

• Proven experience performing root cause analysis on electronic components and assemblies.
• Working knowledge of electronic component manufacturing, packaging design, and process control methods, with experience supporting design reviews and verification testing.
• Demonstrated ability to work effectively across Engineering, Quality, Procurement, and supplier teams to resolve issues, drive improvements, and align technical goals.
• Familiarity with IEEE standards, engineering drawing approval processes, and quality systems supporting mature product lines and continuous improvement initiatives.

• Medical, dental, and vision insurance
• Three weeks of vacation for newly hired employees
• Generous 401(k) plan that includes employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option
• Tuition reimbursement program
• Student Loan Repayment Program
• Life insurance and disability coverage
• Optional coverages you can buy: pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal,  protection
• Birth, adoption, parental leave benefits
• Ovia Health,…