Manufacturing Engineer Job Romeoville area,Illinois USA,Engineering

Develop and maintain detailed process sheets, work instructions and standard work required to manufacture products.
Lead and support NPI activities from prototype through production, ensuring processes, documentation and equipment are production-ready.
Program, troubleshoot and support 6-axis Yaskawa robotic systems and related manufacturing equipment.
Identify and resolve robotic, equipment and process issues impacting production.
Update BOMs to reflect CARs, ECOs and approved process improvements.
Define, validate and troubleshoot electrical and mechanical product test parameters.
Partner with Design and Test Engineering to ensure safety, quality and environmental requirements are incorporated into manufacturing processes.
Implement and sustain DFM/DFA and DFSS principles throughout engineering and product development projects.
Work with Engineering and Prototype/ Sample departments to ensure new products are properly documented and production-ready.
Develop and implement manufacturing processes, workflow improvements and production methods.
Generate and maintain PPAP documentation including FMEAs, Control Plans and Capability Studies.
Analyze RMAs and production non-conformances, perform root cause analysis and implement corrective actions.
Analyze production and test data to identify opportunities for process improvement.
Maintain awareness of customer requirements and use customer feedback to identify opportunities for improvement.
Provide hands-on support to Production and communicate daily manufacturing issues with production leadership.
Train operators and technicians on manufacturing processes, equipment and standard work.
Support equipment including electrical test equipment, welders, fixtures, inspection tools and assembly equipment.
Maintain compliance with safety, environmental and housekeeping/5S requirements.
Operate and train others on a wide range of equipment and tasks including Calipers, Voltmeter, Assembly of aids, jigs, fixtures, Electrical resistance welders, Ultrasonic welders, Electrical testing, Product labeling, and Shrink wrapping.

MUST:

Bachelor’s Degree in Engineering (BSIE, BSME, BSIET or similar)
5+ years of experience in an electronics, electro-mechanical, or mechatronics manufacturing/assembly environment
Hands-on experience programming, troubleshooting and supporting 6-axis robotics/machines (Yaskawa highly preferred but open to ABB, Fanuc, etc..)
Experience in a highly regulated or tight-tolerance manufacturing environment such as medical, military/defense, aerospace, automotive or similar
Experience with New Product Development (NPD), New Product Introduction (NPI), R&D or prototype environments
Ability to create, update, and manage Bills of Materials (BOMs) tied to engineering changes (ECOs, CARs, etc.)
Ability to define, validate, and troubleshoot electrical and mechanical test methods for product integrity
Ability to collaborate cross-functionally with design, test, quality, and production teams to drive DFM/DFA and overall product quality
Ability to train operators and technicians on processes, equipment and standard work
Ability to uphold safety, environmental, and 5S/housekeeping standards on the production floor