Senior Lean Practitioner; Process Improvement

Senior Lean Practitioner (Process Improvement)

Join to apply for the Senior Lean Practitioner (Process Improvement) role at Boeing in San Antonio, TX.

At Boeing, we innovate and collaborate to make the world a better place. We’re committed to fostering an environment for every teammate that’s welcoming, respectful and inclusive, with great opportunities for professional growth.

Boeing Global Services (BGS) is looking for a Senior Lean Practitioner to join our Strategy, Business Integration & Lean team to support Maintenance, Repair & Overhaul (MRO) transformation in San Antonio, TX. This role requires extensive Industrial Engineering expertise, strong Lean background and advanced capability in applying Boeing Production System (BPS) concepts, Lean methodologies, data analytics, and continuous improvement practices to improve flow, safety, quality, productivity, and affordability.

This senior‑level position will help shape Boeing San Antonio’s culture of excellence, enabling flow improvements, defect reduction, workforce capability advancement, and alignment.

• Lead development and application of advanced Industrial Engineering methods in the MRO environment
• Design and optimize production systems integrating facilities, tooling, personnel, and supply chain
• Develop Value Stream Mappings, bottleneck analyses, and constraint‑based plans to improve aircraft flow
• Improve turn‑time through sequencing, workflow, and standard operations optimization
• Connect Lean principles, BPS, and Boeing Values into daily operational execution
• Develop and deploy Lean strategies across MRO programs and support functions
• Facilitate Lean workshops such as BPSM/RSPS, AIW, 3P, Kaizen, VSM
• Develop systematic approaches to capture and replicate best practices
• Lead creation of Lean tools tailored to complex MRO work environments
• Coach leaders, frontline teams, and teammates on Lean methods and behaviors
• Tailor training and messaging to different organizational audiences
• Support LIFT cultural activation (Leadership, Integrity, Focus, Trust)
• Serve as Lean SME during program reviews and operational meetings
• Operationalize data analytics for flow improvements and quality reduction
• Develop dashboards and models for cycle‑time, productivity, and performance metrics
• Deliver executive‑level analysis and recommendations using IE principles
• Lead cross‑functional teams involving Production Control, Quality, Tooling, Engineering, and Programs
• Support facility modification planning and aircraft induction/exit optimization
• Manage project life cycles including planning, scheduling, execution, and closure
• Support recovery planning and site‑wide performance visibility efforts

• 10+ years implementing Lean principles in production, MRO, or aerospace environments
• 10+ years facilitating Lean workshops (BPSM, AIW, 3P, Kaizen, VSM)
• 10+ years of experience with Industrial Engineering
• 5+ years of experience leading measurable value stream improvements
• 5+ years of project management experience
• 5+ years of experience developing executive‑level presentations
• Effective time management, communication and organizational skills

• Bachelor’s or Master’s degree in Industrial Engineering or related field
• Project Management Certification (PMP or equivalent)
• Experience with the Boeing Production System (BPS)
• Experience in MRO or complex aerospace environments
• Strong ability to work independently with minimal supervision
• Experience with MS Project, Smartsheet, Tableau or similar tools

Boeing is a Drug‑Free Workplace where post‑offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain top talent, including competitive base pay and variable compensation opportunities. Eligible employees may enroll in a variety of benefit programs such as health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance, and programs for paid and unpaid time away from work.

Applications for this position will be accepted until Jan. 03, 2026.

Export Control Requirements:
This is not an Export Control position.

Relocation:
Relocation assistance is not a negotiable benefit for this position.

Visa Sponsorship:
Employer will not sponsor applicants for employment visa status.

Shift: This position is for 1st shift.

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.