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Principal Manufacturing Engineer - Laser & Ultrasonic Welding

Job in San Diego, San Diego County, California, 92189, USA
Listing for: Pyramid Consulting, Inc
Full Time position
Listed on 2026-10-15
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer, Quality Engineering, Electronics Engineer
Salary/Wage Range or Industry Benchmark: 106 - 116 USD Hourly USD 106.00 116.00 HOUR
Job Description & How to Apply Below

Immediate need for a talented Principal Manufacturing Engineer - Laser & Ultrasonic Welding
. This is a 06+ Months Contract opportunity with long-term potential and is located in San Diego, CA (Hybrid).

Job
-30283

Pay Range: $106 - $116/hour. Employee benefits include, but are not limited to, health insurance (medical, dental, vision), 401(k) plan, and paid sick leave (depending on work location).

Key Responsibilities:
  • Design manufacturing processes, procedures, and production layouts for assemblies and equipment installation.
  • Lead the qualification and validation of laser and ultrasonic welding equipment and processes (IQ/OQ/PQ) in compliance with FDA and ISO regulations.
  • Develop and execute process validation studies, including weld strength characterization and hermeticity testing.
  • Drive continuous improvement initiatives to optimize weld yield, cycle time, and process capability.
  • Troubleshoot complex welding failures, implementing sustainable corrective actions.
  • Establish and maintain process controls, monitoring strategies, and SPC programs
Key Requirements and Technology

Experience:
  • Minimum 7+ years of relevant experience in manufacturing engineering, specifically in laser and ultrasonic welding.
  • Bachelor’s degree in a related field or equivalent experience.
  • Expertise in laser welding process design, development, and optimization.
  • Proficiency with industry-leading laser/ultrasonic welding systems (e.g., Coherent, IPG Photonics, TRUMPF, Branson).
  • Familiarity with MES (Manufacturing Execution Systems) integration with welding equipment.
  • Hands-on experience with multiple laser/ultrasonic welding modalities (e.g., Nd:YAG, fiber laser, standard ultrasonic).
  • Experience with alternative plastic joining technologies and hermetic sealing validation.
  • Knowledge of Microsoft Office, Minitab, Document Management Systems, AutoCAD, Solid Works, SAP.

Our client is a leading medical technology Industry and we are currently interviewing to fill this and other similar contract positions.

Pyramid Consulting, Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

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