PCB Assembler – Touch-Up & Rework Operator

PCB Assembler – Touch-Up & Rework Operator

Department: Manufacturing / PCB Assembly
Reports To: Production Supervisor
FLSA Classification: Non-Exempt
Company: Gorilla Circuits
Location: San Jose, California

POSITION SUMMARY

The PCB Assembler – Touch-Up & Rework Operator is responsible for performing precision assembly, soldering, touch-up, modification, and rework of printed circuit board assemblies (PCBAs) in accordance with customer specifications, engineering documentation, applicable IPC standards, and company quality requirements.

This position requires strong technical proficiency in electronic component identification, surface-mount technology (SMT), through-hole assembly, soldering techniques, and inspection practices. The operator is responsible for identifying and correcting assembly defects, ensuring product quality, minimizing rework-related damage, and supporting production schedules while maintaining compliance with established manufacturing and safety procedures.

ESSENTIAL DUTIES AND RESPONSIBILITIES

1. PCB Assembly, Soldering, and Rework

• Perform precision hand soldering, touch-up, component replacement, and rework on printed circuit board assemblies using approved tools, equipment, and processes.
• Solder and rework surface-mount (SMT) and through-hole components in accordance with applicable IPC-A-610 and IPC-7711/7721 standards, customer requirements, and approved work instructions.
• Install, remove, replace, and reposition electronic components using soldering stations, hot-air rework equipment, tweezers, and other specialized assembly tools.
• Perform engineering change order (ECO) modifications, including jumper wire installation, component changes, and approved circuit modifications.
• Utilize stereo microscopes, magnification devices, and precision hand tools to perform detailed assembly and rework operations.
• Assemble mechanical hardware, electronic components, and related parts in accordance with engineering drawings, bills of materials (BOMs), and assembly instructions.
• Exercise appropriate care when handling sensitive electronic components and assemblies to prevent electrostatic discharge (ESD), thermal damage, and physical damage.

2. Quality Control and Inspection

• Inspect PCB assemblies for soldering defects, component placement errors, polarity issues, damaged components, and other workmanship discrepancies.
• Verify that completed assemblies meet customer specifications, engineering requirements, and applicable IPC workmanship and acceptance criteria.
• Identify, document, and communicate nonconforming materials, assembly defects, and process discrepancies to the appropriate supervisor or quality representative.
• Perform visual inspections using microscopes, magnification equipment, and approved inspection tools.
• Ensure all touch-up and rework activities are performed using authorized methods and meet established quality acceptance requirements.
• Maintain accuracy and consistency in workmanship to minimize defects, scrap, and repeat rework.
• Support corrective action and continuous improvement initiatives by communicating recurring defects and potential process improvements.

3. Technical Documentation and Process Compliance

• Read, interpret, and follow engineering drawings, assembly instructions, customer specifications, bills of materials, and applicable technical documentation.
• Review work orders and manufacturing instructions to verify assembly requirements prior to performing assigned operations.
• Follow established standard operating procedures (SOPs), ISO 9001 quality management requirements, and applicable IPC standards.
• Accurately complete production travelers, inspection records, rework documentation, and other required manufacturing records.
• Maintain product traceability and documentation accuracy in accordance with company procedures.
• Report unclear instructions, documentation discrepancies, or unauthorized process deviations before proceeding with affected work.

4. Production Efficiency and Operational Support

• Complete assigned assembly and rework operations in accordance with production priorities, quality expectations, and established schedules.
• Maintain productivity while ensuring that workmanship and customer requirements are consistently met.
• Coordinate with production supervisors, quality inspectors, engineers, and other manufacturing personnel to resolve assembly-related issues.
• Communicate equipment malfunctions, material shortages, process concerns, and production delays promptly.
• Support production workflow…