Process Development Engineer; Microfluidics​/Cartridges​/Consumables

Job Description : Our client, a world leader in diagnostics and life sciences, is looking for a “Process Development Engineer” based out of Santa Clara, CA. Job Duration:
Long Term Contract (Possibility Of Further Extension & Conversion) Pay Rate: $65-$70/hr on W2 Company Benefits:
Medical, Dental, Vision, Paid Sick leave, 401K As a member of the Manufacturing Sciences and Technology (MSAT) team, the Process Development Engineer provides critical technical and operational support to consumable and cartridge manufacturing operations. Bridges new product implementation and process optimization to maintain high product quality, improve yields, and enhance manufacturing robustness.

• Provide hands-on support to troubleshoot manufacturing processes and drive improvement initiatives.
• Conduct product and process characterization, including capability studies and identification of critical parameters.
• Author and maintain Work Instructions and other production-related documentation in compliance with quality standards.
• Design and implement In-Process Controls (IPCs) to monitor CTQs during manufacturing.
• Develop and maintain CTQ-Scorecards to track performance against quality attributes.
• Lead or support root cause investigations using structured methodologies (e.g., Kepner-Tregoe, 5 Whys, Fishbone Analysis).
• Partner with cross-functional teams for specification development, process characterization, and material qualification.
• Plan and execute Design of Experiments (DOE) and perform statistical analysis using tools such as JMP or Minitab.
• Continuous and Process Improvement:
• Lead strategic improvement initiatives targeting cost reduction, yield improvement, and process efficiency.
• Apply Lean Six Sigma methodologies and maintain up-to-date process risk documentation (e.g., pFMEA).
• Collaborate across the Roche network to share and implement best practices.
• Ensure compliance with Quality System requirements through document control, change management, and monitoring.
• Participate in and support audits, CAPAs, NCRs, and validation of methods and systems.

• Bachelor’s degree or higher in Engineering (Biomedical, Chemical, Mechanical) or related discipline. Equivalent combinations of education and/or experience are acceptable.
• Minimum 5 years in medical device, IVD, or regulated manufacturing roles.
• Experience with microfluidics, surface chemistry, reagent formulation, or cartridge production preferred.
• Proficiency in DOE, SPC, and statistical tools (e.g., JMP, Minitab).
• Prior experience authoring and managing production documentation in ERP systems (e.g., SAP).

If interested, please send us your updated resume at /

Dawar Consulting