Mechanical Design Engineer - Automation Job Sayreville area,New Jersey USA,Engineering

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The Mechanical Design Engineer develops and integrates electromechanical systems for safe, reliable, and scalable manufacturing automation. This hands-on role designs custom equipment, improves existing machinery, and integrates commercial off-the-shelf systems into production.

Key Responsibilities

Design and develop automation equipment, robotic systems, tooling, and material-handling solutions.
Integrate automation technologies into manufacturing processes.
Create 3D CAD models, layouts, technical drawings, and BOMs.
Perform mechanical design analyses, calculations, and equipment sizing.
Define interfaces with robots, PLCs, sensors, actuators, and safety systems.
Build, test, troubleshoot, and validate prototypes and production equipment.
Develop equipment specifications, requirements, and installation plans.
Support design reviews, risk assessments, FAT/SAT, commissioning, and startup activities.
Ensure compliance with safety standards and machine design best practices.
Manage multiple projects while meeting quality, cost, and timeline objectives.
Travel to manufacturing and supplier sites as required.

Qualifications:

Bachelor’s degree in Mechanical, Manufacturing, Mechatronics Engineering, or a related field.
3+ years of experience with automated manufacturing equipment and automation integration.
Experience with industrial robotics, manufacturing processes, and electromechanical systems.
Proficiency in 3D CAD software, preferably Solid Works.
Knowledge of GD&T, tolerance analysis, machine design, materials, and DFM/DFA principles.
Familiarity with machining, fabrication, welding, plastics, and additive manufacturing.
Hands-on experience in equipment assembly, testing, troubleshooting, installation, and commissioning.
Strong communication, project management, and cross-functional collaboration skills.
Ability to manage multiple priorities and work independently in a fast-paced environment.

Preferred Capabilities and Experiences

8+ years of experience in automated equipment design and development within a discrete manufacturing environment.
Strong expertise in automation solutions, including robots, cobots, conveyors, sensors, AMRs/AGVs, and related equipment.
Experience integrating custom and off-the-shelf automation into existing manufacturing operations.
Background in designing robotic tooling, fixtures, feeding systems, guarding, and material-handling equipment.
Experience with automated assembly, machine tending, inspection, packaging, palletizing, or testing systems.
Familiarity with PLCs, HMIs, industrial networks, robotics, and automation controls.
Knowledge of machine safety standards (ISO 13849, OSHA, ANSI, RIA).
Experience managing automation suppliers, machine builders, and system integrators.
Hands‑on involvement with FAT, SAT, commissioning, qualification, and production startup activities.

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DuPont offers a comprehensive pay and benefits package. To learn more visit the Compensation and Benefits page () .