Sr. Controls Technician

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Position Summary:

We’re looking for a skilled

Job Description

Position Summary:

We’re looking for a skilled SR. Controls Technician to support and enhance the reliability of automated production equipment in a fast-paced, 24/7 manufacturing environment. You’ll be the go-to expert for electrical and automation troubleshooting, ensuring minimal downtime and maximum efficiency. This role requires strong mechanical/electrical aptitude, a keen attention to detail, and the flexibility to work rotating shifts and on-call hours, with approximately 10% travel for training or support at other sites.



Key Responsibilities

• Troubleshoot and resolve complex automation and electrical control issues.
• Act as the lead troubleshooter for higher-level electrical issues on your shift.
• Install, maintain, and repair control system components (PLCs, HMIs, VFDs, sensors, etc.).
• Provide on-shift training on control systems to maintenance and operations staff.
• Support the Lockout/Tagout (LOTO) program, including audits and training.
• Monitor and resolve significant downtime events; drive root cause problem solving.
• Assist with preventive and predictive maintenance programs.
• Coordinate hardware upgrades and procurement for control systems.
• Maintain plant control systems for mixers, conveyors, compressors, pumps, and more.
• Daily monitoring and maintenance of key utilities (chillers, compressors, fire systems).
• Execute and document work orders, including preventive maintenance tasks.
• Support equipment installations, calibrations, rebuilds, and mechanical/electrical repairs.
• Collaborate with engineers and technicians to continuously improve system performance.
• Maintain and update technical skills, including hardware/software troubleshooting.
• Ensure compliance with OSHA regulations, safety procedures, and internal policies.
• Perform other related duties and projects as assigned.

• High School Diploma or GED and either:
• A degree from a technical school or industrial maintenance certifications (PLC, Machine Logic), or
• 3+ years of relevant experience in an industrial controls environment.

• Experience with Allen-Bradley systems.
• Strong working knowledge of:
• PLCs, HMIs, VFDs, AC/DC drives and sensors.
• Electrical codes (e.g., NEMA), OSHA/industrial safety protocols.
• CMMS systems, SAP, and Microsoft Office applications.
• Ability to interpret mechanical/electrical schematics and drawings.
• Skilled in using electrical troubleshooting tools and techniques.

• Strong communication and interpersonal abilities.
• Critical thinking and problem-solving mindset.
• A collaborative, team-first approach with a willingness to share knowledge.

• Work is performed primarily in a manufacturing environment with exposure to:
• Variable temperatures (including ambient and outdoor conditions).
• Industrial noise, dust, chemicals, and mechanical hazards.
• Moving machinery and equipment with pinch points.
• Full-time, on-site role with rotating overtime/on-call needs.
• Schedule:
  
  Typically Monday–Friday, with flexibility based on operational needs.

• Seniority level
  
  Mid-Senior level

• Employment type
  
  Full-time

• Job function
  
  Engineering and Information Technology
• Industries Wholesale Building Materials

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