CNC Machinist; Setup

Position: CNC Machinist (Setup)
Frencken Mechatronics is involved in the development and assembly of industrial systems or the semiconductor industry, the healthcare market, and a wide range of analytical applications. The high-quality precision mechanical parts, machine assemblies, and vacuum systems are assembled in both clean room and non-clean room environments. As a service provider, Frencken Mechatronics also produces high-quality precision components and modules for leading clients in the high-tech industry.
** Key Responsibilities
**** Setup & Prove-Out
*** Set up CNC VMC/HMC, 5-axis mills, and CNC lathes per setup sheets, drawings, and process plans.
* Prepare and verify work holding/fixtures (vises, tombstones, modular fixturing, chucks, soft jaws) and ensure proper clamping, clearance, and datum strategy.
* Select and preset cutting tools (length/radius), assign tool offsets, and validate tool paths; use offline tool presetters where applicable.
* Load and verify CNC programs; perform safe dry runs, single-block prove-outs, and collision checks (safe planes, clearance, toolpath simulation if available).
* Establish and verify work coordinate systems (e.g., G54–G59), part datums, and probing cycles (e.g., Renishaw) for in-process control.
* Conduct First Article Inspection (FAI) and adjust offsets/parameters to achieve nominal dimensions and surface finish.
* Optimise feeds/speeds, stepovers, coolant delivery, and toolpaths for cycle time, tool life, and part quality.
** Handover & Production Support
*** Document and communicate stable process parameters and critical steps to operators; ensure a clean, safe, and organised handover.
* Troubleshoot setup and machining issues (chatter, runout, tool wear, dimensional drift) and perform root-cause containment on the line.
* Support quick changeovers and mixed-model scheduling; apply SMED principles to reduce setup time.
** Quality & Documentation
*** Create/update setup sheets, tool lists, fixture maps, offsets, and control notes; maintain revision control and DNC/program records.
* Record first-piece results, deviations, corrective actions, and sign-offs per quality and customer requirements.
** Maintenance, Safety & Compliance
*** Perform routine cleaning, basic preventive maintenance, and condition checks on spindles, chucks, fixtures, coolant, and air supply.
* Adhere to all safety protocols (PPE, machine guarding, LOTO, safe lifting/rigging) and 5S standards; report hazards promptly.
* Comply with company QMS and applicable WSH requirements.
** Continuous Improvement & Collaboration
*** Partner with Manufacturing/Process Engineers, CAM Programmers, and Quality to enhance fixturing, tool strategies, and programs.
* Identify and execute waste-reduction opportunities (setup time, scrap, rework, tool cost) using lean methods (5S, Kaizen, SMED).
* Mentor and train operators on best practices for changeover and in-process control.
** Qualifications
* *** Must-Have
*** Secondary school education, NITEC / Higher NITEC, or relevant technical certificate in Precision Engineering/Mechanical.
* 3–5 years’ experience as a CNC Machine Setter/Technician in precision machining (VMC/HMC, 5‐axis, and/or lathe). Please state machine make and model
* Proficient with CNC controls (e.g., FANUC preferred; Siemens/Heidenhain an advantage) and basic program edits ase state controller type and versions.
* Strong blueprint reading and GD&T interpretation; capable of establishing datum strategies for multi-op parts.
* Skilled with metrology tools and first-article checks; able to diagnose and correct dimensional variation.
* Hands-on knowledge of tooling, work holding, probing cycles, offsets, and coolant strategies across common materials (aluminium, stainless, tool steels; nickel/titanium alloys advantageous).
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