Engineer II Maintenance

Description

AESC is looking to add a Maintenance & Reliability Engineer to our team in Smyrna, TN.

• Full-Time
• On-site

• Specifies, designs, and installs production and facilities systems in assigned area; monitors systems and provides modifications as required to support model changes in assigned area; provides emergency response to daily manufacturing support problems.
• Provides system problem solving in assigned areas; ensures continuous reliability and uptime improvements to systems in assigned areas; analyzes trends and symptoms, addresses quality and downtime concerns, and provides countermeasures in a timely manner.
• Communicates with vendors and suppliers to ensure QCDS goals and cost reduction objectives are met; works with vendors and suppliers on new technologies for better ways to implement manufacturing methods and produce quality products.
• Maintains and updates documentation of new and existing systems in assigned areas; maintains and updates electrical, schematic, and mechanical drawings for new and modified equipment.
• Assists in the development of budgets for assigned areas; prepares project folders and conducts model and capacity studies with budget development.
• Provides training and information to maintenance and production personnel for new and existing equipment.
• Assists manufacturing on productivity, ergonomic, quality and safety issues to ensure timely problem resolution. As necessary, performs other related duties of which the above are representative.
• Communicate and schedule equipment needs with maintenance personnel, production planners and supervisors, to include proactive, predictive, urgent, minor, and major maintenance work.
• Drive improvements to the plant preventive maintenance system, to include implementation of TPM (total productive maintenance).
• Scope, , award, and supervise contractor maintenance work and capital projects.
• Monitor equipment efficiency (OEE) and preventive/predictive maintenance process to identify problems and set up corrective repairs.
• Maintain department repair records in a manner to best identify future preventive maintenance needs.
• Develop and enter Preventative Maintenance program into Maintenance Connect.
• Knowledge of basic reliability and data related gathering and processing methodologies.
• Assists in identifying top potential downtime issues throughout the system.
• Gathers and examines basic reliability data from past studies and correlates data for analysis using well defined engineering techniques, principles, and procedures.
• Analyzes equipment and MES data to help develop and deploy engineering solutions and improved maintenance strategies.
• Generally familiar with the following: ANSI, NEC, OSHA, ISO 14001, ISO 9001, IS0 55001/PAS 55. Familiarity and understanding with IATF 16949 is advantageous.
• Initiates and elemental engineering studies into equipment and process failures and presents the resulting data to senior engineers for review and approval to gain in-depth knowledge and experience prior to moving to higher complexity assignments.
• Understanding of basic reliability methodology and theory:
• FMECA (Failure Modes and Effects and Criticality Analysis)
• RCA Methods (Root Cause Analysis)
• FRACAS (Failure Reporting and Corrective Action)
• Reliability Calculation
• OEE (Overall Equipment Effectiveness)
• Ability to assist others in failure analysis to avoid future failures.
• Work in direct support of engineers assigned to the maintenance engineering department and receive guidance in the use of the organization standard operating procedures.
• Assist engineers in developing budget forecast and capital expenditure justification.
• Have completed an internship/co-op in an industrial or manufacturing environment.
• Responsible for development of Predictive Maintenance Program (PdM) using the following equipment and technologies:
  Ultrasound, IR Thermal, Vibration, Alignment, Wear Particle Analysis, Oil Analysis
• Responsible for continued development and implementation of Maintenance Connect CMMS to improve asset management

• Bachelor's degree in engineering, Industrial Technology, or Engineering Technology from an accredited institution.
• 0-2 years of related experience at a professional level.
• Excellent verbal and written communication skills.
• Knowledge of MS suite, (Access, Project, Excel, etc.) is recommended and thorough knowledge of CAD software is a must have.
• Knowledge of ANSI, NEC, OSHA, ISO
  14000, ISO
  9000, ISO
  55000, ISO
  50001, ISO
  13374 and IATF
  16949.
• Excellent planning and organizational skills, analytical and problem-solving skills.
• Knowledge as required of computer programming languages, computer systems development, ultrasonic welding technologies, and basic purchasing processes.
• Data mining of equipment faults and failures, determine root cause, and implement countermeasures to mitigate.
• Troubleshooting and programming of all systems as required.
• Working knowledge of electrical control systems, motors, robotics and PLCs.
• Strong understanding of mechanical systems.
• Working…