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Senior Mechanical Engineer

Job in Somerville, Middlesex County, Massachusetts, 02145, USA
Listing for: Formlabs
Full Time position
Listed on 2025-12-01
Job specializations:
  • Engineering
    Mechanical Engineer, Engineering Design & Technologists, Manufacturing Engineer, Product Engineer
Job Description & How to Apply Below

Department: Hardware Engineering

Location: Somerville, MA

Name of Employer: Formlabs, Inc.

Position Title: Senior Mechanical Engineer

Position Location: 35 Medford St., Somerville, MA 02143

Duties:
  • Design and develop mechanical and electro-mechanical systems using mechanical engineering intuition, training, and acquired skills.
  • Implement knowledge of manufacturing techniques to design mass-manufacturable components and assemblies.
  • Participate in engineering design reviews and contribute to the success of other mechanical engineers' work.
  • Follow the company’s documented 3D CAD Best Practices to ensure models are suitable for collaborative environments.
  • Perform Finite Element Analysis (FEA) simulations using company software tools.
  • Make predictive forecasts on product performance based on engineering intuition, training, and skills.
  • Conduct testing to validate engineering analysis and assumptions using prototyping and testing equipment.
  • Create designs that meet or exceed performance requirements, comparing test results against specifications.
  • Participate in the company’s Intellectual Property proceedings in collaboration with legal and IP teams.
  • Organize and prioritize workload using tools like Asana, JIRA, etc.
  • Generate accurate Bills of Materials (BOM) from CAD systems.
  • Collaborate with Manufacturing and Supply Chain teams to identify vendors and incorporate feedback for Design for Manufacturing & Assembly (DFMA).
  • Maintain digital drawings at the correct revision level.
  • Provide troubleshooting support to manufacturing lines.
  • Address Incoming Quality Control (IQC) issues promptly to maintain schedules.
  • Travel approximately 10% to support prototype builds and product transitions.
  • Requirements:
    • Bachelor’s degree or foreign equivalent in Mechanical Engineering or related field.
    • Four years of experience in designing, assembling, testing, and evaluating 3D printers.
    • Experience with CAD for designing parts and creating engineering drawings.
    • Experience integrating thermal, optical, sensor, and control systems into designs.
    • Proficiency in creating high-volume, high-performance products using various manufacturing methods.
    • Prototyping, testing, and fabricating mechanical components, integrating with electronics and software.
    • Maintaining accurate design documentation with PLM and PDM systems.

    To apply, send resumes to Kelly Fagan at 35 Medford St. Ste. 301, Somerville, MA 02143 or  Reference #: 75247.

    Note:

    Formlabs does not accept agency resumes. Resumes sent unsolicited will be considered property of the company.

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    Position Requirements
    10+ Years work experience
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