Die Maintenance - Supervisor

Job Role:

Handling shift operations in Casting Die Maintenance area. (Team size - 20).
Successful SOP of new plant die maintenance area and scaling up operations.
Operational knowledge of conventional machines like radial drill machines, surface grinder, drilling machine etc
Operational knowledge of vertical milling center make Okuma or Makino.
Operational knowledge of CNC lathe machine make Okuma or Makino.
Knowledge of 2D and 3D drawing softwares like UG, AutoCAD
Able to do machining programme, tool selection and read CMM reports.
Train new workers as per standard procedures. Train for die maintenance skills.
Achieve shift area target wrt Safety, Quality, Delivery, Cost, Suggestions.
Supporting training of new trainee supervisors.
Ensure timely die preventive check and corrections.
Maintain floor control, 1S / 2S in core area.

Job Responsibilities:

Understanding and implementing effective preventive maintenance plan of high pressure die casting dies.
Able to repair dies with help of conventional and VMC machines independently.
Monitor and improve die wise, model wise breakdown %.
Suggest and implement ways to improve die performance on machine.
Train new operators as per WIS. Support in developing new trainee supervisors.
Ensure shift safety adherence wrt PPE, KYT. Reporting near misses.
Resolving or reporting operator concerns timely. Multiskilling as per plan
Area floor control and 1S / 2S adherence.
Understanding and adhering to 5S, 3G, 3K, HP-REN-SO principles.
Participate in 5 Why analysis, PDCA, 7 QC Tools, Cost saving suggestions.
Competencies / Skills
Functional/Technical:
Sound knowledge of die casting dies construction/elements. Drawing reading.
Hands-on experience in running VMC machines, making CNC programme.
Best die repair practices, maintaining die history, die as per 3D model
Ability to understand die shape defects, wear out and correct it accordingly
Work experience in 4W die casting dies and preventive maintenance.
Understand die breakdowns like water leak, polishing, die matching NG.
Expertise in confirming die measurement after repair
Hands-on experience in troubleshooting of die non-conformance wrt shape
Ability to read CMM and 3D measurement reports.
Proficiency in MS Excel, Advanced MS Power Point
Behavioral:
Target orientation

Good analytical skills
Excellent communication presentation skills
Flexibility
Team player
Networking skills