Plant Manager

Job Details:

Job Location:

Walterboro Manufacturing - Walterboro, SC 29488, Position Type:
Full Time, Education Level: Not Specified, Salary Range: $ - $ Salary, Travel Percentage:
Negligible, Job Shift: Day, Job Category:
Management

Sunward Steel Buildings is a family-owned, American manufacturer, that has been in business for over 50 years. We sell, engineer, and manufacture custom metal buildings, including industrial and manufacturing facilities, barns, arenas, fitness facilities, agricultural buildings, shops, aircraft hangars, residential barndominiums, self-storage facilities, and much more! We deliver these buildings to every state in the U.S. as well as Canada. We exist to fulfill our customers’ dreams and goals.

We are different from other steel building companies because we partner with our customers to provide a needs-based solution. At Sunward Steel we are building a growing, sustainable company.

The Plant Manager leads Sunward's Walterboro, South Carolina manufacturing facility and is accountable for its safety, quality, delivery, cost, and people results. Reporting to the Chief Executive Officer, this leader owns day-to-day plant performance across production, scheduling, maintenance, quality, materials, shipping, and plant administration, while building a stable, skilled workforce and a culture of continuous improvement. This is a hands-on, on-site role for a leader who is as comfortable on the shop floor with welders and roll-former operators as in a budget review with senior leadership.

• Own the plant's safety program and results, including OSHA compliance, incident investigation and corrective action, PPE, lockout/tagout, and crane and forklift programs. Build a culture where every employee is expected to stop unsafe work.
• Lead daily production of primary and secondary framing and components (cutting, burning, punching, roll forming, welding, painting, and shipping) to meet schedule, quality, and cost targets.
• Partner with Engineering, Drafting, Sales Order Processing, and Customer Success to load the plant, sequence orders, commit and communicate ship dates, and resolve order or drawing issues before they reach the floor.
• Own quality outcomes with the Quality team, including inspection, NCR and CAPA processes, weld quality, and adherence to customer specifications and IAS AC472 requirements.
• Direct maintenance strategy with the Maintenance Supervisor, including preventive maintenance, equipment uptime, critical spare parts, and capital equipment planning.
• Work with Purchasing, Inventory, and Supply Chain to keep coil, plate, and consumables available, maintain inventory accuracy, and track and reduce scrap and BOM variances.
• Build and manage the plant operating budget. Track labor productivity, overtime, scrap, and cost per ton, and recommend and justify capital investments.
• Set plant goals and maintain a KPI scorecard (safety, on-time delivery, quality, productivity, and cost). Report results and corrective actions to senior leadership.
• Recruit, develop, and retain the plant workforce. Coach supervisors and leads, conduct performance reviews, and partner with People Operations on staffing, training, employee relations, and consistent application of company policy.
• Lead continuous improvement using lean tools such as 5S, standard work, root cause analysis, and visual management, and document standard operating procedures.
• Ensure accurate use of the ERP system for production reporting, inventory, and labor, and maintain required safety, environmental, and regulatory records.
• Other duties as assigned.

Education and Experience

• Bachelor's degree in Engineering, Industrial Technology, Business, or a related field, or equivalent knowledge gained through work experience.
• 8+ years of progressive leadership experience in heavy manufacturing, metal fabrication, or a related industrial environment.
• 5+ years managing supervisors or a multi-department operation.
• Demonstrated accountability for an operating budget or plant-level cost results.

• Production scheduling and capacity planning in a make-to-order or job-shop environment.
• Blueprint and shop drawing reading.
• Working knowledge of OSHA general industry standards.
• Lean manufacturing or continuous improvement program experience.
• Proficiency with ERP systems and Microsoft Excel for production and cost reporting.
• Ability to write clear standard operating procedures and work…