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Mechatronics​/Automation Engineer

Job in Alberton, 1447, South Africa
Listing for: Fermel (Pty) Ltd
Full Time position
Listed on 2026-07-13
Job specializations:
  • Engineering
    Automation & Mechatronics Engineer, Systems Engineer, Robotics, Electrical Engineering
Job Description & How to Apply Below
Location: Alberton

Role Overview

The Mechatronics Engineer is responsible for the design, development, integration, validation, and lifecycle support of electro‑mechanical systems utilized in underground mining machinery. The role combines mechanical engineering, electrical systems, embedded controls, software integration, automation, and machine functional safety to develop reliable, compliant, and high‑performance mining equipment systems.

The engineer will support new machine development, machine automation, retrofit projects, diagnostics systems, control architecture development, machine safety systems, and compliance with mining industry regulatory standards.

Minimum Experience
  • BEng / BSc Eng / BTech in Mechatronic Engineering, Electrical Engineering, Electronic Engineering, or Electromechanical Engineering
  • ECSA registration (Candidate Engineer preferred; Professional registration advantageous)
  • Valid driver’s license
  • Proficiency in PLC programming and experience with PLC platforms such as Siemens (TIA Portal / Step
    7), Rockwell Automation (Allen‑Bradley Studio 5000 / RSLogix), Danfoss (Plus+ 1 Guide) – Preferred, Generic (CODESYS) – Preferred, etc.
  • Strong understanding of CAN Bus communication systems and SAE J1939 protocols.
  • Minimum 3–5 years of experience in a Mechatronics/Automation or vehicle systems engineering role.
  • Proven experience in mobile equipment, automotive, mining machinery, heavy equipment or related environments.
  • Demonstrated practical experience in design and implementation of machine control systems.
  • Experience with underground Trackless Mobile Machinery (TMM) preferred.
  • Experience with battery‑electric vehicle (BEV) systems advantageous.
Technical Responsibilities
  • Machine Control Systems Development
    • Develop, program, test, and validate machine control software using Danfoss PLUS+1 GUIDE.
    • Design distributed machine control architectures for propulsion, steering, braking, hydraulic actuation and auxiliary systems.
    • Configure machine controllers, calibration parameters, and software release packages.
    • Develop machine diagnostic logic, fault‑handling strategies, and embedded control software.
    • Conduct electrical load analysis and component selection for harsh underground operating environments.
  • PLC Programming & Automation Systems
    • Develop, program, troubleshoot and commission PLC‑based control systems for machine automation and subsystem control.
    • Develop control logic for hydraulic systems, safety interlocks, actuator control systems, machine automation, and process monitoring systems.
    • Integrate PLC systems with HMI displays, sensors, CAN Bus communication networks, remote I/O systems, and industrial communication protocols.
    • Support software debugging, system commissioning, field testing, and controller optimization activities.
  • HMI Development & Operator Interface Systems
    • Design, develop, and configure Human Machine Interface (HMI) systems for machine operation, diagnostics, fault monitoring and operator feedback.
    • Develop operator display screens for machine status monitoring, alarm management, fault reporting and subsystem diagnostics.
    • Integrate HMI systems with PLC controllers, machine ECUs, CAN Bus communication networks, and embedded control systems.
    • Develop machine parameter configuration interfaces for service and maintenance activities.
    • Support development of operator warning systems, fault annunciation logic, and machine performance monitoring interfaces.
    • Ensure operator interfaces comply with machine safety and ergonomic design requirements for underground mining applications.
  • CAN Bus & Communications Systems
    • Develop and troubleshoot CAN Bus communication networks using SAE J1939 and related industrial communication protocols.
    • Integrate communication architecture between controllers, engine ECU systems, operator displays, telematics systems, and safety devices.
    • Perform signal mapping, network diagnostics, and communication fault analysis.
  • Electro‑Hydraulic Systems Integration
    • Design and integrate electro‑hydraulic control systems for steering, braking, implement control, and auxiliary hydraulic functions.
    • Develop closed‑loop hydraulic control systems utilizing proportional valves, sensors, and actuator feedback…
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