Maintenance Manager

MAINTANANCE MANAGER

Location: Northern Cape Kathu, South Africa

Business Unit: Southern Africa Operations:
Surface

Reports To: Regional Manager

A leading global provider of blasting and mining solutions, partnering with customers to improve safety, productivity and sustainability across the mining value chain. Combining advanced blasting technology, digital innovation, explosives and technical expertise, we help mining operations solve complex challenges, optimise performance and unlock value. From open-pit mines to underground operations, our solutions support responsible, efficient mining and enable the critical resources needed to power modern economies.

You'll join a global, diversified business operating across the agriculture, mining and chemicals sectors. With operations in 23 countries, customers in more than 40 countries, over 70 distribution centres, and approximately 3,800 employees worldwide, the company develops innovative products, technologies and services that support food security, responsible mining and sustainable industrial development. Through science, innovation and collaboration, we help customers use resources more efficiently, solve complex operational challenges and create lasting value for a changing world.

At the company, you'll have the opportunity to work alongside industry experts, contribute to meaningful challenges, and grow your career in a purpose-led organisation committed to innovation, learning and sustainable impact.

The Maintenance Manager's role is to ensure the efficient and reliable operation of all physical assets and equipment, including both surface and underground operations. This involves minimizing downtime and implementing effective maintenance practices to ensure continuous operations.

Additionally, the Maintenance Manager must ensure that all maintenance activities are conducted safely, adhere to budget constraints, and comply with regulatory requirements and organizational standards.

• Develop and implement maintenance plans that ensure equipment reliability and minimize unplanned downtime.
• Ensure the maintenance strategy aligns with the overall operational and business goals.
• Develop effective workshop operational schedule to ensure delivery of effective maintenance and increased availability of assets
• Continuously review and improve maintenance procedures to reflect technological advancements and operational needs.
• Create and track key performance indicators (KPIs) like Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR) to assess the effectiveness of the maintenance strategy.

• Ensure all equipment is regularly inspected, serviced, and repaired to maximize uptime and reduce the risk of breakdowns.
• Implement predictive maintenance techniques by leveraging data analysis, condition monitoring, and diagnostics.
• Ensure proper calibration, lubrication, and adjustment of all machinery to maintain optimal performance.
• Reduce failure rates by addressing root causes of malfunctions, optimizing repair times, and minimizing stoppages.

• Develop, monitor, and manage the annual maintenance budget, including labour, spare parts, equipment, and contract costs.
• Implement cost-saving measures such as bulk purchasing, vendor negotiations, and optimizing resource usage (parts, materials, and energy).
• Control overtime and unnecessary expenses by optimizing shift coverage, scheduling, and resource allocation.
• Verify financial reports on maintenance costs, justifying expenditures and identifying opportunities for cost improvements.

• Ensure that all maintenance activities follow health, safety, environmental, and quality standards to reduce risks and avoid legal issues.
• Conduct regular safety audits and risk assessments, addressing any potential hazards.
• Implement and enforce safety procedures and protocols to prevent workplace accidents and ensure a safe working environment.
• Ensure compliance with Process Safety Management (PSM) to minimize process-related incidents in equipment handling.
• Maintain an up-to-date safety record, documenting all incidents and corrective actions taken.
• ISO requirements and company standards compliance

• Implement lean maintenance techniques…