Test Engineer II

416 S Academy St
Stoughton, WI 53589, USA

Key Responsibilities:

• Develop and execute system- and component-level validation tests for a variety of trailer platforms.
• Design and document test methods, procedures, and plans to support R&D projects.
• Lead instrumentation and data acquisition setup, ensuring high data fidelity using load cells, displacement sensors, strain gauges, etc.
• Design, validate, and oversee the procurement and fabrication of test fixtures and equipment.
• Perform structural and mechanical analysis using hand calculations and FEA to validate test setups and design proposals.
• Coordinate external testing services such as durability testing, crash testing, and third-party validation.
• Identify and lead capital improvement projects aimed at increasing test capabilities and reducing lead times.
• Create and maintain engineering standard work documentation for future testing and design efforts.
• Support field testing, rework planning, and competitive benchmarking initiatives.
• Manage timelines for multiple concurrent projects, ensuring delivery on schedule and to specification.
• Lead or support R&D initiatives as assigned, collaborating across engineering disciplines.

Education & Experience Requirements:

• Bachelor of Science in Mechanical Engineering or a related field.
• Minimum of 3 years of experience in mechanical or structural engineering, ideally in trailer manufacturing, transportation equipment, or heavy-duty vehicles.
• Experience with mechanical testing or product validation.

Technical Knowledge &

Skills:

• Solid understanding of structural mechanics, fatigue, and vibration principles.
• Experience with instrumentation and DAQ systems (e.g., NI, Dewesoft).
• Competent in data analysis and report generation using Excel, MATLAB, or similar tools.
• Basic to intermediate skills in FEA (e.g., linear static analysis, modal analysis).
• Proficiency in 3D CAD tools, preferably Solid Works.
• Familiarity with hydraulics, pneumatics, and mechanical systems.
• Basic understanding of fabrication techniques and ability to support hands-on test setup.
• Demonstrated problem-solving ability and initiative in completing technical tasks.
• Strong organizational and time management skills.

Work Environment &

Physical Requirements:

• Work is conducted in a mix of test labs, shop floors, and outdoor environments.
• Must be comfortable working around large equipment and trailers.
• Ability to lift up to 50 lbs and adhere to all safety guidelines.
• Occasional travel to test sites or supplier locations may be required.

Preferred Qualifications:

• Experience in the transportation or trailer manufacturing industry.
• Exposure to FMVSS, SAE, or DOT compliance standards.
• Hands-on experience with fabrication, welding, or test fixture assembly is a plus.
• Familiarity with accelerated life testing or reliability testing method

Equal Opportunity Employer
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