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Lead Manufacturing Engineer

Job in Streetsboro, Portage County, Ohio, 44241, USA
Listing for: LayerZero Power Systems, Inc.
Full Time position
Listed on 2026-10-16
Job specializations:
  • Engineering
    Lean Manufacturing / Six Sigma, Process Engineer, Manufacturing Engineer, Quality Engineering
  • Manufacturing / Production
    Lean Manufacturing / Six Sigma, Manufacturing Engineer, Quality Engineering
Salary/Wage Range or Industry Benchmark: 65000 - 95000 USD Yearly USD 65000.00 95000.00 YEAR
Job Description & How to Apply Below

The Manufacturing Engineer is responsible for the design, development, and continuous improvement of manufacturing processes to ensure safe, efficient, and high-quality production. This role partners cross-functionally with Operations, Quality, Supply Chain, and Engineering to implement scalable systems, optimize material flow, and support production readiness.

Process Development & Standardization
  • Develop, document, and maintain standard work, work instructions, and process flows
  • Design and optimize assembly processes, line layouts, and workstation configurations
  • Define requirements for tooling, fixtures, and equipment
  • Support new product introduction (NPI) and process validation activities
Continuous Improvement
  • Apply Lean Manufacturing principles to eliminate waste and improve flow
  • Lead root cause analysis (RCA) and implement corrective actions
  • Improve cycle time, throughput, and overall equipment effectiveness (OEE)
  • Drive A3 problem-solving initiatives
Material Flow & ERP Integration
  • Design and implement material replenishment strategies (kitting, kanban, line-side stock)
  • Optimize warehouse-to-line material flow and replenishment triggers
  • Ensure alignment between physical processes and ERP transactions within Microsoft Dynamics 365 Business Central
Production Support
  • Provide daily support to production operations to resolve process inefficiencies, downtime, and quality issues
  • Participate in Tier meetings and Gemba walks
  • Support implementation of corrective and preventive actions (CAPA)
Testing & Validation
  • Define and support functional and burn-in testing processes
  • Ensure processes and equipment meet performance, reliability, and safety standards
Layout & Capacity Planning
  • Develop and maintain facility and production layouts (e.g., Visio or CAD-based)
  • Perform capacity analysis, line balancing, and bottleneck identification
  • Support capital projects, including cost justification (ROI, IRR, Payback)
Quality & Compliance
  • Ensure compliance with ISO 9001 and internal quality standards
  • Develop and maintain controlled documentation
  • Support internal and external audits
Safety & Ergonomics
  • Conduct risk assessments and Management of Change (MOC) activities
  • Apply OSHA hierarchy of controls to mitigate risk
  • Improve workplace ergonomics and reduce manual handling hazards
Requirements
  • Education:

    Bachelor's degree in:
    Manufacturing Engineering Industrial Engineering Mechanical Engineering Or related field
  • Experience:

    2–7+ years of experience in manufacturing, industrial engineering, or related field
  • Experience in assembly, production environments, and process improvement initiatives
  • Experience with ERP systems (preferably Microsoft Dynamics 365 Business Central or similar)
  • Technical

    Skills:

    Process mapping and workflow development
  • Time studies and line balancing
  • Root cause analysis (5 Why, Fishbone)
  • Layout design (Visio, AutoCAD, or similar)
  • Data analysis (Excel; Power BI preferred)
  • Strong communication and cross-functional collaboration skills
  • Problem-solving and analytical thinking
  • Ability to manage multiple priorities in a fast‑paced environment
  • Hands‑on, team‑oriented mindset with strong shop‑floor presence
  • Lean Manufacturing or Six Sigma certification
  • Experience in ISO‑regulated environments
  • Experience with automation, controls, or testing systems
  • Throughput and cycle time improvement
  • Bottleneck utilization
  • First-pass yield (FPY)
  • Ergonomic risk reduction
  • CAPEX ROI achievement
  • On‑time completion of projects
  • Combination of shop floor and office environment
  • Frequent interaction with production personnel and cross‑functional teams
  • Requires standing, walking, and occasional lifting in a manufacturing setting
Why Join Us? Our Benefits Make a Difference.
  • $0 cost Dental Insurance
  • $0 cost Vision Insurance
  • $0 cost Short Term and Long-Term Disability Insurance
  • $0…
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