Manufacturing Engineer

Client is seeking a hands-on Manufacturing Engineer with expertise in injection molding, automation, and continuous improvement to support and optimize high-volume manufacturing operations. This role will play a key part in improving safety, quality, productivity, and Overall Equipment Effectiveness (OEE) while leading projects that drive operational excellence across the facility.

The ideal candidate is a problem-solver who enjoys working on the manufacturing floor, analyzing production data, implementing automation solutions, and delivering measurable improvements in efficiency, quality, and throughput.

• Lead continuous improvement initiatives focused on reducing scrap, downtime, and cycle times while improving OEE, quality, throughput, and overall manufacturing efficiency.
• Analyze production data and performance metrics to identify opportunities for process optimization, waste reduction, cost savings, and increased equipment utilization.
• Troubleshoot manufacturing and molding process issues using Root Cause Analysis, 5 Whys, DMAIC, DOE, and other structured problem-solving methodologies.
• Develop, validate, and maintain robust scientific molding processes using SPC, process capability studies, and best manufacturing practices.
• Design, implement, and optimize automation solutions, including robotics, conveyors, vision systems, sensors, automated inspection, and material-handling equipment.
• Partner with Production, Maintenance, Tooling, Quality, and Engineering teams to improve equipment reliability, process stability, and operational performance.
• Lead capital and manufacturing improvement projects from concept through implementation, including project planning, budgeting, scheduling, vendor coordination, and performance measurement.
• Support equipment installation, commissioning, FAT/SAT activities, validation, and production launches to ensure successful startup and long-term operational success.
• Develop and maintain process documentation, work instructions, training materials, and standard operating procedures to support quality and consistency.
• Drive workplace safety, machine guarding, ergonomic improvements, and continuous improvement initiatives across the manufacturing operation.

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Plastics Engineering, Industrial Engineering, Engineering Technology, or a related technical field.
• 5+ years of experience in manufacturing engineering, process engineering, automation, or continuous improvement.
• Direct experience supporting injection molding operations or other high-volume automated manufacturing environments.
• Proven success improving OEE, reducing scrap, optimizing cycle times, and increasing equipment reliability.
• Experience with injection molding machines, molds, robotics, conveyors, and auxiliary equipment.
• Strong project management, analytical, and problem-solving skills.
• Working knowledge of Lean Manufacturing, Six Sigma, SPC, DOE, and continuous improvement methodologies.
• Ability to read and interpret engineering drawings, schematics, and technical documentation.
• Excellent communication and cross-functional collaboration skills.
• Ability and willingness to spend the majority of the workday on the manufacturing floor.
• Must be available to provide occasional off-shift support as needed.

• Candidates must be legally authorized to work in the United States without restriction.
• Sponsorship and employment visa transfers are not available for this position now or in the future.

• RJG, AIM, Paulson, or other Scientific Molding certifications.
• Lean Six Sigma Green Belt or Black Belt certification.
• Experience with multi-cavity molds, hot runner systems, and engineering-grade resins.
• Experience integrating robotic automation, vision systems, automated inspection, and machine safety systems.
• Basic knowledge of PLCs, HMIs, industrial controls, and robot programming.
• Experience leading capital equipment projects, commissioning efforts, validations, and production launches.