Advanced Manufacturing Engineer

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What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group

Summary:

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

Position Summary:

Is responsible for leading the work-related development of the new manufacturing processes.

The Advanced Manufacturing Engineer will:

Develop concepts that include specification of equipment and make recommendations for the technical selection of purchased equipment.

Employ lean manufacturing principles to optimise effectiveness of our manufacturing operations to assure competitive pricing.

Role Responsibilities:

The role entails but is not limited to:

-Technical lead for the new equipment proposals

Collaborate with Subject Matter Experts (SME) to develop standards to improve Statement of Requirements (SORs)
Develop and standardise documentation from concept to production.

Work with the cross functional teams

Prepare and update equipment SORs and technical comparisons.

Maintain list of equipment suppliers with Purchasing Department Identify new suppliers and verify capabilities

Summarise equipment and installation costs for quoting new business

Standardise components to minimise spare parts inventory costs

Lead the CAPEX based on purchasing of equipment and facilitate timing and budget

Lead major projects installations for other functions such as maintenance

Lead Machine FMEA and PFMEA for major equipment

Apply AQPQ Product Methodology Apply DFMA Skills Creating Full Product Process Implementing Automation Create Cycle grams & Utilisation charts per process

Cost Analysis & Budget control

Employ Lean Manufacturing Methods Utilise work methods and instructions through standardised work Support equipment layout to optimise product flow and minimise unnecessary movement through VSMUtilise Lean Manufacturing methods and efficient product flow and apply Six sigma.

Develop pre-production packaging solutions for WIP and Finished Goods Project Manage equipment suppliers, build, installation and acceptance

Lead equipment project timelines. Manage on time delivery, within budget.

Lead the equipment drawing review and approval process with supplier. Review equipment drawings with SMEs and approve/reject based on review

Provide timely review and feedback to supplier

Support and document equipment run-off at suppliers prior to shipment

Support and document equipment run-off on-site at CCUK Final Acceptance Tests (FAT) and Taking Over Certificate.

Comfortable managing change

Other Responsibilities Knows and understands process documentation and customer specific requirements as they related to the program and/or equipment

Prepare and present material for program review meetings

Lead and coordinate with Department Leaders in preparation of RFQs and proposals, statement of work and specifications and execution of contract requirements

Uphold the company Fair Enterprise and Employee Charter principles

Performs other duties as required

Promote the companies HSE policies across the department and plant.

The above is an outline of the duties to be performed and the incumbent will be expected to follow any job-related instructions and to perform any other job-related duties as requested by their supervisor.

Qualifications and

Experience:

Knowledge and Education Bachelor’s Degree preferred with an Engineering focus

Familiar with the equipment tendering process

Proven experience in leading the FMEA process for the manufacturing process along with major equipment purchases

In-depth understanding of Lean…