Eng, Process

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* What we offer:

** At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.##

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** Group

Summary:

** Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.
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* Job Responsibilities:

**** Shift Pattern:
Double Day Shift
** Working for a T1 automotive supplier, reporting to the Die Casting Process Supervisor the
** Die Casting*
* ** Process Engineer
** is responsible for delivering sustainable Die Casting processes through experience, innovation & perseverance, driving continuous improvement initiatives within the area whilst maintaining a clear understanding of the relationship Die Casting has with the adjoining processes. Development of process documentation and the skillsets of others is a key aspect of the role.
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* Role Responsibilities:

*** Promote the companies HSE policies across the department and plant
* Actively present on the shop floor
* Provide Technical lead on Die Casting process related items
* Instigate correct casting defect diagnosis and identify the KPIV and influence them accordingly
* Daily dialogue with the Production Team to ensure the Die Casting processes meet the delivery objectives (provide Tier 3 daily meeting representation)
* Developing & maintaining process documentation
* Controlling PFMEA documentation and actioning recommendations through score reduction projects
* Develop and implement process improvement strategies through OEE improvements Cost Avoidance projects
* Lead CI improvement activities within the Upstream processes
* Investigate, troubleshoot & resolve – root cause analysis
* Offer guidance to others in the business unit through effective communication, leadership, coaching and mentoring
* Playing a key role in the implementation of new product through design input, launches/burst builds/tool trials
* Forge sound working relationships with suppliers to allow CCUK to remain at the forefront of HPDC technological advancement
** EXPERIENCE :
**** Essential
* ** Proficient in Microsoft Packages
* Effective communication and relationship building skills
* Creation of Standard Work Instructions (SWI)
* Continuous Improvement Activities
* POKE YOKE (error proofing)
* Understanding of control systems and parameter management
* Knowledge of the impact tooling design has on the Die Casting Process
* Process change management experience
* Leadership skills mentor and coach team members
* Lean manufacturing / OEE
* PFMEA* Methodical DOE approach
* HPDC KPIV identification skills
* Root cause analysis/ 8D
** Desirable
* ** Mechanical engineering recognised qualification
* ABB knowledge – programming and fault finding (IRC5)
* Understanding of VSMs and SMED
* Previous Automotive T1 experience
* Involvement in APQP, PPAP, “Run at Rate” events
* Traceability* Pneumatic Hydraulic and Electrical fault finding
* Generate simple engineering drawings and manipulate CAD/Modelling software for viewing purposes
* Metallurgy experience – understanding the impact of alloying elements within aluminium
* Proficient in the use of pressure/force/area/mass formula
** Personal Attributes:
*** Good interpersonal skills with “hands on”…