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Principal Process Engineer RD

Job in Thornton, Adams County, Colorado, 80241, USA
Listing for: Forge Nano
Full Time position
Listed on 2026-10-13
Job specializations:
  • Engineering
    Process Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 130000 - 170000 USD Yearly USD 130000.00 170000.00 YEAR
Job Description & How to Apply Below
Position Summary

Forge Nano is seeking a highly experienced and innovative Principal Process Engineer, R&D to lead semiconductor application development and advance the company's TEPHRA technology roadmap. This senior technical leadership role is responsible for driving the development of next-generation atomic layer deposition (ALD) materials, coating processes, and equipment solutions that enable advanced semiconductor device architectures across a range of emerging markets.

The ideal candidate is a recognized technical expert with deep experience in semiconductor process technologies, thin-film deposition, vacuum systems, and materials development. This individual will serve as a strategic and technical leader, work across Research & Development, Engineering, Operations, Business Development, and customer organizations to accelerate technology commercialization, improve manufacturing performance, and deliver innovative ALD solutions. The Principal Process Engineer will play a critical role in defining technology strategy, leading complex cross-functional programs, mentoring technical teams, and strengthening Forge Nano's position as a leader in advanced semiconductor coating technologies.

Responsibilities

Technology Development & Roadmap Leadership
  • Lead the development of next-generation coating materials, semiconductor processes, and equipment utilizing Forge Nano's Atomic Layer Deposition (ALDx) platform.
  • Define and execute the strategic technology roadmap for the TEPHRA production platform to support evolving customer and market requirements.
  • Drive innovation initiatives that enable advanced semiconductor device architectures and differentiated process capabilities.
  • Identify emerging technology opportunities and guide research activities that support long-term product and platform advancement.
  • Maintain awareness of industry trends, competitive technologies, and scientific advancements to inform strategic decision-making.
Process Engineering & Continuous Improvement
  • Lead complex process development and optimization programs focused on improving throughput, particle reduction, film performance, and thickness uniformity.
  • Establish process improvement strategies that enhance equipment performance, manufacturing efficiency, and product quality.
  • Analyze process data and implement corrective actions to improve repeatability, reliability, and scalability.
  • Drive process validation activities and ensure successful implementation of new technologies into production environments.
  • Support technology transfer initiatives from research to manufacturing through robust development, qualification, and deployment methodologies.
Semiconductor Applications & Customer Support
  • Serve as a subject matter expert for ALD integration within semiconductor manufacturing environments.
  • Advise customers on alternative integration strategies for ALD solutions across a variety of semiconductor applications and device architectures.
  • Identify and resolve integration challenges associated with ALD films and thin-film process implementation.
  • Lead technical discussions, demonstrations, and customer engagements to support technology adoption and commercialization efforts.
  • Build and maintain strong relationships with customers, development partners, and industry stakeholders.
Cross-Functional Program Leadership
  • Lead complex multidisciplinary programs involving R&D, Engineering, Operations, Applications Engineering, and Business Development teams.
  • Define project objectives, allocate resources, manage schedules, and ensure successful execution of technical milestones.
  • Drive collaboration across functions to accelerate commercialization and operational readiness.
  • Provide technical leadership during program reviews and support strategic decision-making across the organization.
  • Ensure execution aligns with company goals, customer requirements, and business priorities.
Materials Characterization & Process Validation
  • Guide the development and application of advanced analytical, metrology, and characterization techniques.
  • Collaborate with analytical teams to validate materials performance, process capability, and product reliability.
  • Utilize data-driven methodologies to support process optimization and technology development efforts.
  • Establish metrics and evaluation methods for process and materials performance assessment.
Business Development & Industry Engagement
  • Partner closely with Sales, Marketing, and Business Development teams to identify market opportunities and technical growth…
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