Senior Vehicle CAE Durability Engineer

Work Authorization Requirement Applicants must be authorized to work in the United States on a permanent basis. We are unable to offer visa sponsorship at this time. WHO WE ARE LOOKING FOR Looking for an experienced, strategic Senior Vehicle CAE Durability Engineer (Contract) to join our growing team. This position will lead NVH, durability, strength, and stiffness simulations to drive the development and optimization of EV body, chassis, and closure structures.

As a technical authority, this role will mentor engineers, define simulation methodologies, and shape the CAE direction of the program in a dynamic, startup-paced environment. WHAT YOU GET TO DO The Senior Vehicle CAE Durability Engineer (Contract) will lead and own CAE simulation activities and design evaluation across the program.

Key responsibilities include:

Lead durability, strength, and stiffness analysis for BIW, HV Battery structure, Trimmed Body, and full vehicle structures using nCode Design Life and Optistruct; assess and guide design performance. Build, run, and debug full vehicle durability models using pre-processing tools such as ANSA and Hyper Mesh; maintain model quality and integrity. Post-process durability and stiffness simulation results using nCode / Hyper Works;

analyze findings and recommend design improvements. Perform multiple full vehicle durability simulation iterations to identify optimized solutions and meet vehicle-level performance targets. Support component and vehicle testing activities; correlate CAE results with test data including RLDA and 4-poster test programs. Apply advanced engineering methods such as DOE/DFSS and Optistruct optimization tools to improve design performance. Prepare and present technical reports summarizing simulation results, findings, and achieved improvements.

Communicate and collaborate with the design team, manufacturing team, and suppliers to achieve desired vehicle performance. Skills & Attributes Solid foundation in mechanical engineering principles and their application to product development. Ability to work independently from start to finish and as part of a cross-functional team. Strong oral and written communication skills with the ability to present technical findings clearly.

Acts as a team player and problem solver in a fast-moving organization.