Senior Robot Programmer

What You'll Do:

• Mentor Automation Technician level I-III members as well as Weld Technicians
• Ability to execute with proficiency all duties and responsibilities requirements of Automation technician III.
• Follow all safety procedures and protocols while servicing or maintaining equipment.
• Demonstrate advanced level proficiency in troubleshooting using electrical / mechanical prints.
• Use electrical system knowledge and electrical schematics / prints to troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or other components in a junction box or panel). Perform tasks at an intermediate level with electrician supervision:
  Wiring harnesses, Drive systems, Relays, Boards Motors
• Modify and perform intermediate programming tasks of robots in all robotic applications.
• Perform basic offline programming using RoboCAD/Robot Studio. TCP Verification, I/O Simulation, Move Creation/Modification, Zone Setups.
• Intermediate weld troubleshooting for all welding applications (drawn arc, GMAW, resistance welding, projection welding, Pneumatic systems, etc.).
• Use the following equipment safely at an advanced level:
  Hand measuring tools, Multi meters, Amp meters, Welding current meter, Digital force gauge, Micro-Ohm meter
• Fixture adjustments - minor shim moves on processes based off of manufacture details (with guidance from a Weld Maintenance Mechanic III or Manufacturing Engineer).
• Understanding of shimming processes.
• Setup and troubleshoot Poke Yoke systems and applications.
• Automation Technician IV must demonstrate competency in (2) of the below specialties: PLC Programming, Intermediate PLC programming (add sensor & change sequence), Strong understanding of ladder logic and intermediate level ability to troubleshoot issues through a PLC, Program Panel View (HMI), Troubleshoot/ Setup I/O blocks, Search, cross reference, and edit a program, Troubleshoot HMI system, Load program, Replace components (i.e., logical module, screen, etc.),
  
  Replace system, set IP address, set system name, Troubleshoot Valve Stacks, Intermediate robot programming methods, Load , Gun Tuning, Adding system components (i.e., add valves/ I/O blocks)
• Program robot offline (write routines)
• Setup / troubleshoot issues with tool changers
• Setup / troubleshoot issues with external axes
• TCP creation and verification (experience with ABB Bullseye system is a plus)
• Creating offset positions
• Replace motors, resolvers, serial pulse coders
• Intermediate Weld Troubleshooting
• If needed, rebuild or reload schedules. Make changes as directed by Weld Engineers using RAFT
• Emhart DA schedule changes as directed by Weld Engineers
• Conduct preventive maintenance activities on specialty equipment
• MIG weld schedule changes as directed by Weld Engineers
• Cap / Electrode studies and weld validation
• Calibrate squeeze force on spot weld guns
• Troubleshoot Drawn Arc Stud Welding issues as well as basic programming
• Troubleshoot/ setup projection welds
• Working knowledge of Miyachi Weld Tester
• Must be willing to travel