Senior Manufacturing Engineer, Capacitor Production

Xcimer Energy leverages decades of research on Inertial Fusion Energy (IFE) combined with groundbreaking new laser architecture. Our mission is to deploy fusion power plants to meet global decarbonization goals as fast as possible. Xcimer has assembled a team of leaders in tough tech, fusion science, and manufacturing with a track record of rapid execution. Supported by leading investors, Xcimer is uniquely positioned to deliver limitless, clean, fusion power to combat climate change.

Join us in powering a better world with inertial fusion!

As a Senior Manufacturing Engineer
, you will own the health of the manufacturing processes running on Xcimer's wound film capacitor line in Tucson, Arizona — the capacitors that store and deliver the energy behind Xcimer's pulsed-power laser drivers. This is a floor-facing process engineering role on a line that is building product today and scaling toward rate. We are looking for an engineer who is relentless about quality, insistent about following process, and energized by making a running line measurably better every week.

• Own the process execution for the released manufacturing processes on the capacitor line.
• Author and maintain the work plans, work cards, setup sheets, and stage inspections that govern production in Boltline, and keep the released revision matched to what the line actually does.
• Convert tribal knowledge into documented, repeatable, verified standard work. Where an operation depends on an individual's judgment, make that judgment explicit and teachable.
• Maintain the process documentation set as a living system rather than a compliance artifact: reviewed on a cadence, corrected when it is wrong, and trusted by the people who use it.
• Define and maintain process capability baselines, and establish the measurements needed to know whether a process is in control before it produces scrap.

• Own production yield and first-pass yield on mature processes. Monitor scrap, rework, and defect rates, and drive them down through verified process changes rather than added inspection.
• Lead structured root cause corrective action (RCCA) on process-driven escapes and failures, through to verified, sustained closure — not to a plausible theory.
• Investigate electrical acceptance test failures, including HiPot, and distinguish isolated defects from systemic process drift. Partner with Quality on the disposition of nonconforming material and on the technical content of NCR dispositions in Boltline.
• Apply statistical process control and data analysis to reduce variation, and build the data collection into the process so the analysis is possible in the first place.
• Contribute to and maintain PFMEAs for the processes you own, and close the actions they generate.
• Audit the floor against documented standard work, and treat every gap as either a documentation defect or a training defect — then fix the one it is.

• Drive day-to-day process improvements that raise yield, shorten cycle time, reduce cost, and steady output on the line as it is configured today.
• Attack the constraints that actually set weekly output. Vacuum drying and impregnation run a multi-day fixed cycle across a limited number of tanks, and electrical acceptance testing can gate release independently of build rate; sequencing, batching, and capacity decisions around those operations deserve engineering attention before labor does.
• Lead Lean initiatives focused on flow, waste reduction, and setup time, and sustain 5S standards as a condition of process control rather than as housekeeping.
• Improve manufacturability of parts already in production by working the engineering…