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Senior Mechanical Engineer - Process Systems

Job in Tullahoma, Coffee County, Tennessee, 37388, USA
Listing for: Bnh
Full Time position
Listed on 2026-10-23
Job specializations:
  • Engineering
    Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 119500 - 185000 USD Yearly USD 119500.00 185000.00 YEAR
Job Description & How to Apply Below
Overview

Job Title:
Senior Mechanical Engineer
- Process Systems

Location:
Arnold AFB, TN

Job Family Code: O - Engineering

Function/Branch:
Design & Manufacturing

Directorate:
Engineering & Tech Support

Position Type:
Regular, Full Time

Pay Type:
Exempt

Grade: L09 (OA0915) - L10 (OA1015)

Salary Range or Starting Hourly Rate: L09: $119,500 - $159,000; L10: $139,000 - $185,000/ per year

Overview

Beyond New Horizons, LLC (BNH) has an exciting opportunity for a Senior Mechanical Engineer supporting TOS II, at Arnold AFB in Manchester, TN. The Mechanical Engineer will be working as a member of an integrated team responsible for supporting the United States Air Force Test Operations and Sustainment efforts.

Open to internal and external candidates.

Job Summary

The successful candidate for Senior Mechanical Engineer will leverage their experience to execute Process Systems designs. This Engineer will independently perform complex design and analysis tasks, lead small to medium sized teams in development of designs, check design packages, lead design reviews, and mentor/oversee early career engineers.

Job Duties:

Typical tasks include (but are not limited to):

  • Developdesignsformass and heat transfer systems including steam, air, fuel, hydraulics, coolants, evacuation systems, pumps, and heat exchangers.
  • Provide hydraulic, thermal, or other analysis to support the proposed design. This will include development of schematic and layout drawings, development of procurement packages to support procurement of mechanical and process equipment, and preparation of supporting calculations.
  • Independently perform complex analysis and design of components, systems, and facilities.
  • Check complex analysis and design originated by less experienced engineers.
  • Develop concepts for new hardware and provide thermal, structural, flow, or any other required analysis to support the proposed design.

    Evaluate the analysis results for suitabilityrelativeto applicable codes and standards.
  • Provide engineering support to the appropriate craft workforce tofacilitatemaintenance and repair of existing systems.

    Evaluate existing hardware for safety,security and potential for improvement.
  • Work with the design team (drafters, checkers, etc.) to produce complete design packages, including detailed drawings, analysis reports, and equipment specifications, and be capable of communicating the details of these design packages to the remaining project team (system engineers, test engineers, project managers, craft supervisors, etc.)
  • Serve as responsible engineer/point of contact for the Design Engineering support to a complex, multi-year project.
  • Coordinate with the appropriate system engineer, craft supervisor, and/or work planner to ensure that hardware is fabricated and installed in accordance withthe approved design package.
  • May serve as Team Lead (typically >5 members) conducting complex analysis and design of components, systems, and facilities.
  • Serves as an expert on Design Engineering execution, providing coaching and guidance to the rest of the team.
  • It is a condition of employment to wear company issued PPE (Personal Protective Equipment) in accordance with supervisory direction and company policy.
  • Perform other related duties as required.

Basic Qualifications:

  • S. degree in mechanical engineering from an accredited college or university and a minimum of (8) eight years’ experience with the design of complete process systems including pumps, valves, heat exchangers, pressure vessels, piping, or other related equipment.
  • Must be able to obtain and maintain an active security clearance and maintain authorized user access to the AEDC local area network.
  • S. Citizenship is required due to federal government contract compliance requirements and the necessity to access…
Position Requirements
10+ Years work experience
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