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Senior Mechanical Design Engineer

Job in Cove, Hampshire County, GU14, England, UK
Listing for: AALTO
Full Time position Listed on 2026-11-12

Job Description & How to Apply Below

Location: Cove

AALTO, a global leader in Stratospace. Based in Farnborough, AALTO is an Airbus subsidiary that manufactures, operates, and delivers services with its solar-powered, stratospheric platform:
Zephyr.  Zephyr's persistence enables continuous flight for months at a time. Its current flight-time record of over 67 days in the stratosphere. From above 60,000+ft, or 20km above ground, AALTO can deliver several applications including direct-to-device connectivity and high-resolution Earth observation.  AALTO operates in a new operational layer between most of air traffic and low-Earth orbit, Stratospace. This is where high-altitude platforms led by Zephyr deliver services to commercial and government partners.

We can help monitor environments, observe borders, track natural disasters and connect unconnected communities.  Join us as we create a new domain of aerospace:
Stratospace. You'll be part of a highly-skilled, innovative and passionate group of people – Team AALTO. Together, we can Unlock Stratospace.
Developing innovative mechanical design solutions individually and as part of project teams.
Producing detailed 3D CAD models, assemblies and engineering drawings using Solid Works.
Supporting manufacturing and build teams by resolving design-related issues and providing hands-on engineering support.
Leading or participating in design reviews and design maturity gate activities.
Supporting mechanical testing activities to validate new and modified designs.
Managing design updates and engineering changes through established configuration and change control processes.
Identifying opportunities to improve product quality, performance, manufacturability and production efficiency.
Working closely with Procurement and Production teams to ensure Design for Manufacture (DfM) principles are embedded from the earliest design stages.
Taking ownership of engineering work packages from concept through to delivery.

Significant experience in a mechanical design engineering role.
Degree, HND or equivalent qualification in Mechanical Engineering, Aerospace Engineering or a related discipline.
Strong proficiency in 3D CAD modelling, preferably Solid Works.
Experience using Product Data Management (PDM) systems within a CAD environment.
Understanding of Product Lifecycle Management (PLM) tools and processes.
Demonstrated ability to translate technical requirements into robust engineering solutions.
Experience developing innovative solutions for technically challenging applications.
Knowledge and practical experience of lightweight composite structures and design.

Rewarding Excellence:
Benefit from our short-term incentive plan that rewards your hard work and dedication.
Enjoy Your Time Off:
Benefit from 25 days of holiday to relax and recharge.
Stay Healthy:
We've got your health covered with private medical insurance, along with dental and optical cash back.
Secure Your Future:
Take advantage of our personal pension plan to ensure a comfortable retirement.
Peace of Mind:
Our income protection and life assurance schemes are there to support you when you need it most.
Getting around:
Drive the latest vehicles with our discounted salary sacrifice scheme.
We Care

About You:

Our employee assistance programme is always available to provide the support you need.
Perks Galore:
Enjoy a range of employee discounts via Perkbox, from household goods to travel!

- Hours:

37  - Does this opportunity excite you but you're not 100% sure if you meet all the requirements for the role? Or are you concerned that ‘normal' office hours aren't possible given your personal circumstances? Whilst we can't accommodate every flexible working request, we'll try to find a practical solution. So why not engage with us and find out more about this role?  

- If this…

Position Requirements

10+ Years work experience
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