Manufacturing Process Engineer

We are seeking a Composite Engineer to collaborate with Manufacturing and R&D teams for aerospace composite work. This contract‑to‑hire position requires US citizenship, a bachelor’s degree in engineering, and at least 5 years of relevant experience in aviation, aerospace or defense. Preferred qualifications include a current DoD clearance, 8+ years of experience, and proto‑typing experience.

Contract to hire; no relocation assistance, no per diem, no C2C. Salary based on experience.

Travel up to 10% may be required.

• Lead strategic engineering tasks or small projects to meet technical goals.
• Investigate materials and process‑related issues on production programs and propose technical solutions.
• Support qualification testing: write test plans, assist on‑site testing, and generate test reports.
• Contribute to Internal R&D (IRAD) projects focused on process innovation and material technologies.
• Develop and write process specifications and work instructions for composite fabrication.
• Participate in proposal development, including cost estimation and technical writing.
• Engage in feasibility studies and testing of new and modified designs.
• Execute project tasks within scope, schedule, and budget; identify and mitigate technical risks.

• U.S. Citizenship is required by Federal Law.
• Bachelor’s degree in Mechanical Engineering or a related STEM field; 5+ years of relevant experience, or Master’s degree + 3 years of experience.
• Ability to obtain a DoD Secret clearance.
• Hands‑on experience with composite manufacturing processes, including: hand lay‑up/autoclave cure, adhesive bonding, resin transfer molding (RTM).
• Strong knowledge of polymer chemistry, including epoxy, BMI, polyimide, and cyanate ester resins.
• Pre‑preg fabrics and unidirectional tapes.
• Proficiency in composite materials testing (mechanical and thermal), chemical surface treatments, electroplating, and metal etching on non‑metallic substrates.
• Spec development, operator training, and process control.
• Experience with engineering drawings and technical specifications.
• Familiarity with coatings is a plus.
• Travel:
  Infrequent, up to 10%.

Seniority level:
Mid‑Senior level.

Employment type:

Contract.

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