Secondary Setup

Maintain efficient operation of thread rolling and tapping machines through various troubleshooting methods and procedures.

Maintain efficient operation of thread rolling and tapping machines through various troubleshooting methods and procedures.

• Set-up production jobs in thread tapping and rolling machines
• Remove and clean tooling from thread tapping and rolling machines
• Install tooling into thread tapping and rolling machines, verifying set-up runs at required rate while making parts that meet all specification requirements
• Inspect previous job tooling and replace worn/broken tools prior to storage
• Prepare all required documentation
• Troubleshoot errors and make minor adjustments on thread tapping and rolling machines to maintain consistent operation at maximum efficiency
• Change production consumable tooling (taps and dies)
• Fill and maintain correct concentration of coolant tanks
• Clean tap shavings and other debris from feed systems and scrap chutes
• Read job specifications and engineering drawings to determine inspection requirements.
• Clean machine and work area
• Housekeeping/6S

• Perform hourly and process containment dimensional check on threaded parts
• Collect data for SPC charts and make necessary calculations to complete and fill out all charting.
• Ability to lift Pierce Nut stock manually, with hoist or lift truck and positions
• Verify thread dimensions of Pierce Nuts with specifications using the containment pan to assure that non-conforming work pieces are scraped and/or saved for further analysis by the quality department.
• Visually inspect parts for quality issues
• Use a computer system to track active production jobs

PROFIL - Waterford

• Must be able to lift approximately 40 lbs. from floor level to waist, and waist to floor approximately 5 times per hour
• Must be able to stand approximately 8-10 hrs./day
• Visual acuity for detailed work
• Manual dexterity
• Mechanical ability
• Able to bend, twist, and squat in sometimes awkward positions for prolonged periods of time while exerting force (pushing or pulling) on hand tools to adjust machine
• Visual acuity for detailed work

• Follow all safety requirements to avoid injury to self and fellow employees
• Create and maintain a safe work environment; repair and/or report non-conformances to company safety policies and guidelines
• Perform the necessary safety requirements to avoid injury to self and fellow employees
• Demonstrates safe and efficient operating skills of machine shop equipment
• Housekeeping/6S

• The ability to read and comprehend simple instructions, short correspondence, memos and to write simple correspondence.
• Ability to effectively present information in one on one and small group situations to customers, clients, and other employees of the organization.
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
• Ability to compute rate, ratio, and percent and to draw and interpret bar graphs.
• Ability to understanding to carry out instructions furnished in written, oral, or diagram form, to deal with problems involving several concrete variables in standardized situation
• Mechanical problem solving and/or maintenance background
• 1 or more years’ experience setting new jobs in thread tapping and/or thread rolling machines

• High school diploma or general education degree (GED)
• One to three months related experience and/or training

• Full time position
• Regularly scheduled to work 8 – 10 hours a day
• Must be able to work Monday – Saturday
• Must reliably attend scheduled shifts

• 1st Shift Mon.
  
  - Fri. 6 am - 4:30 pm;
  Sat. 6 am - 2 pm
• 2nd Shift Mon.
  
  - Fri. 4:30 pm - 3:00 am;
  Sat. 2 pm - 10 pm*
• 3rd Shift Mon.
  
  - Fri. 7:30 pm - 6 am;
  Sat. 2 pm - 10 pm*
• Hourly rate shift premium for 2nd and 3rd shift