Process EngineerManufacturing Engineering * Weirton, WV On-site

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention",
MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron‑air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading – you've come to the right place.

We are looking for Process Engineers to join our Advanced Manufacturing Engineering team. Together, we're responsible for designing, developing, optimizing and scaling up a new class of battery manufacturing assembly processes for Form Energy's Iron‑Air multi‑day battery.

This role calls for a versatile Process Engineer who expertly blends a data‑centric approach with a practical understanding of manufacturing operations. You will leverage Experimental Design (DoE) and advanced statistical data analysis (JMP, Minitab, SPC fundamentals) to understand process tradeoffs, solve complex problems through structured root cause analysis, and confidently champion data‑backed improvements. Your expertise extends to hands‑on ownership of medium to high‑volume equipment, applying a strong foundation in materials and mechanical forces to seamlessly scale processes from initial development trials to full production, ensuring robust product quality achieved through capable and controlled processes.

Your work will make a significant and daily impact on cutting‑edge battery technology that will revolutionize the electric grid and bring major change to grid reliability and sustainability. This is a fantastic opportunity to join a company with a direct impact on the nature of energy storage and renewables.

This role will be located at Form Factory 1 in Weirton, WV, which is just a short drive outside of Pittsburgh, PA. Relocation assistance is available.

• Lead the development and optimization of novel battery manufacturing equipment with a data driven approach

• Develop and maintain FMEA, Process specifications, measurement systems GR&R, Control plan, statistical process control (SPC), and quality inspection methods (incoming, outgoing, and in-process.)

• Provide data‑driven feedback to the Design team (DFM) to simplify manufacturing processes

• Develop novel test methods to evaluate products in real time during production.

• Partner closely with our Manufacturing Equipment to design, build, install, and run processes on first‑of‑kind manufacturing equipment.

• Collaborate with the product design team, R&D, quality, and supply chain, to translate product requirements into a manufacturing process that achieve our company targets.

• Prioritize safety across all aspects of manufacturing, ranging from process design to scaled manufacturing

• Demonstrate ownership and accountability, making a major impact on our battery technology by commissioning and owning novel processes in a fast‑paced manufacturing environment.

• Mentor, guide, and…