Reliability Engineer

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• Core Values :
  Emulate and lead by the Constellium Core Values of Safety, Respect, Trust, Transparency and Collaboration to safely achieve continuous improvement in profitability by meeting our customers’ needs
• Safety: Work to continually improve safety performance by reducing, and where possible, eliminating risk with the ultimate goal of an injury free work environment
• Quality :
  Support efforts to meet and exceed customer quality requirements, to deliver on-time, safely and efficiently
• Manufacturing Excellence :
  Support consistent and sustainable performance through standardization and measurable results (KPIs)

Roles and Responsibilities

• Ensures failure modes addressed with PMs are appropriate.
• Performs cost / benefit analysis to set correct frequency of tasks in PM system.
• Ensures that all assets have a job plan on file (both proactive and reactive)
• Supports the Maintenance Engineer and Stores with availability simulation to verify stores adjustments
• Alerts Stores function when stocking modifications are warranted based on usage, failure analysis and changes in task frequency.
• Responsible for changes to the equipment maintenance plan based on analysis of asset failure data, in coordination with the Maintenance Engineer for the asset
• Ensures use of Condition Monitoring information is included in turn-around master plan decision making process
• Assists Maintenance Engineer with reliability analysis of proposed equipment modifications
• Makes specific recommendations to improve machinery performance and reliability based on analysis of process and failure data
• Responsible for analysis of spares usage and failure data to determine proper stocking levels based on failure data, usage and simulation modeling of the Engineered Maintenance Strategy
• Develops and manages the Predictive Maintenance / NDT process for the purpose of early identification and elimination of asset defects
• Responsible for Predictive Maintenance / NDT alarm management and communication
• Responsible for performing statistical analysis on machinery failure data and work order closing codes to determine whether adjustments to the Engineered Maintenance Strategy are warranted
• Responsible for the development of (failure) codes for the Work Order system
• Develops specific procedures for verification of an asset’s fitness for return to service and verifies those procedures were performed
• Leads the Root Cause Analysis effort as a part of a proactive strategy
• Leads the Root Cause Failure Analysis effort for sporadic failures (typically uses Logic Tree incident analysis)
• Develops specific operational procedure changes to help mitigate future system failures
• Catalogues and databases the RCA / RCFA results and subsequent action items
• Analyzes plant wide failure data and downtime scenarios to calculate relevant trigger points for RCFA
• Secondary source of technical assistance for Maintenance Supervisors and Crafts personnel in the form of specific, technical data on system configuration and performance
• Responsible for the design and management of the plant asset hierarchy, asset criticality database and the failure modes criticality database in coordination with the Maintenance Manager
• Develops and utilizes specific metrics for the process, system, asset and component reliability
• Develops the preventive maintenance strategy for the stored spares
• Develops a testing strategy incoming new and rebuilt spares
• Develops a testing strategy for OEM testing compliance
• Applies reliability analysis to new designs to determine the process system, asset and component reliability
• Reviews and / or develops commissioning procedures for new system, asset and component design in coordination with Maintenance Engineer
• Reviews and / or develops strategies for OEM warranty issues and claims
• Reviews and / or develops machinery modification plans to deal with single-point failure scenarios
• Develops specific maintenance and operational start-up procedures for new installations
• Responsible for developing / reviewing new equipment purchase specifications for reliability and maintainability
• Uses Reliability analysis tools to determine operational reliability…