Emissions and OBD Engine Calibration Quality Sr. Engineer

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Location: superior township, MI, US, 48198

Hyundai America Technical Center, Inc. (HATCI), is the design, technology and engineering arm for all North American models of the Korea-based Hyundai Motor Group. The Electrified Propulsion Test & Verification (ePTV) team is one of the groups within the Electrified Propulsion Development division responsible for delivering propulsion system performance, emissions compliance, onboard diagnostics, quality, validation, and technical support for Hyundai, Genesis, and Kia vehicles.

HATCI is seeking a highly motivated and technically accomplished Senior Emissions, OBD, and Powertrain Quality Engineer to lead complex engineering investigations related to customer field concerns, assembly plant issues, vehicle emissions compliance, and onboard diagnostics performance. This role serves as a senior technical contributor responsible for identifying, analyzing, and resolving engine calibration, emissions, OBD, drivability, and propulsion system quality concerns impacting gasoline and hybrid vehicle programs.

The successful candidate will leverage advanced engineering analysis, data analytics, vehicle testing, and cross-functional collaboration to perform root-cause investigations and develop robust corrective actions. This individual will play a key role in establishing a closed-loop quality process focused on preventing recurring issues and improving calibration development and validation methodologies.

This position requires extensive expertise in powertrain controls, emissions systems, diagnostics, calibration development, and vehicle data analysis. The ideal candidate combines strong technical leadership, exceptional problem-solving skills, and the ability to independently drive investigations from issue identification through implementation of corrective actions. This position reports to the Emissions and OBD Quality Manager.

• Lead complex root-cause investigations involving engine calibration, emissions, OBD, drivability, catalyst performance, and propulsion system quality concerns identified through customer feedback, warranty data, assembly plant operations, and regulatory compliance programs.
• Perform detailed analysis of vehicle logs, calibration data, emissions results, warranty information, telematics data, service reports, and engineering test data to identify underlying failure mechanisms.
• Serve as the technical lead for high-priority quality investigations and provide recommendations to engineering management regarding corrective and preventive actions.
• Develop and implement engineering solutions that improve vehicle quality, emissions compliance, calibration robustness, and diagnostic effectiveness.
• Identify systemic weaknesses in calibration development, vehicle controls, validation methods, and verification processes and drive improvements across vehicle programs.
• Utilize development, durability, environmental, altitude, summer, winter, and special test data to identify trends and improve issue detection methodologies.
• Analyze large-scale vehicle datasets from warranty systems, connected vehicles, fleet programs, and development testing to identify emerging trends before customer impact occurs.
• Apply advanced statistical methods, predictive analytics, anomaly detection techniques, and AI-assisted engineering tools to accelerate issue identification and resolution.
• Collaborate with calibration, controls, certification, durability, software, validation, and quality teams to implement robust countermeasures and preventive actions.
• Support assembly plants by providing technical…