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Operational Excellence Engineer

Job in Windsor, Weld County, Colorado, 80551, USA
Listing for: Tier4 Group
Full Time position
Listed on 2026-10-26
Job specializations:
  • Manufacturing / Production
    Lean Manufacturing / Six Sigma, Quality Engineering, Manufacturing Engineer, Operations Management
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below

Operational Excellence Engineer

We are seeking an Operational Excellence Engineer to support continuous improvement initiatives within a regulated manufacturing environment. This individual will work cross‑functionally to identify operational inefficiencies, improve manufacturing performance, and lead projects focused on productivity, quality, cost, and process reliability.

Key Responsibilities
  • Lead continuous improvement projects across manufacturing and supporting operations.
  • Analyze existing processes and identify opportunities to improve efficiency, throughput, quality, cost, and reliability.
  • Apply Lean and Six Sigma tools such as process mapping, value stream mapping, 5S, root cause analysis, standardized work, capacity analysis, time studies, and statistical process improvement.
  • Partner with Manufacturing, Quality, Engineering, Maintenance, Supply Chain, and other teams to implement sustainable process improvements.
  • Support efforts to reduce waste, downtime, manufacturing deviations, process variability, and production bottlenecks.
  • Develop and track operational performance metrics, including productivity, quality, yield, equipment effectiveness, cycle time, and other manufacturing KPIs.
  • Lead structured problem‑solving activities and help teams identify root causes and implement effective corrective actions.
  • Facilitate continuous improvement workshops, Kaizen events, and related operational excellence initiatives.
  • Evaluate production workflows, equipment utilization, staffing requirements, work methods, and facility layouts to identify improvement opportunities.
  • Support business cases and cost/benefit analyses for proposed operational or equipment improvements.
  • Provide coaching and training on Lean, Six Sigma, and continuous improvement practices.
  • Support the development and improvement of manufacturing procedures, work instructions, and other documentation used within a regulated environment.
  • Manage multiple improvement initiatives while partnering with stakeholders throughout the organization.
Qualifications
  • Bachelor's degree in Engineering, Industrial Engineering, Manufacturing Engineering, Operations, or a related field.
  • 3+ years of experience in Operational Excellence, Continuous Improvement, Manufacturing Engineering, Process Engineering, or a similar role.
  • Experience working within a GMP-regulated manufacturing environment.
  • Pharmaceutical, biotechnology, medical device, or other regulated manufacturing experience preferred.
  • Experience with sterile or aseptic manufacturing environments is highly preferred.
  • Strong knowledge of Lean and Six Sigma methodologies and structured problem‑solving techniques.
  • Experience with manufacturing performance metrics such as OEE, yield, cycle time, capacity, productivity, and quality performance.
  • Experience leading cross‑functional process improvement projects.
  • Strong analytical and problem‑solving skills with the ability to translate data into actionable improvements.
  • Strong communication and project management capabilities.
  • Lean Six Sigma Green Belt or Black Belt certification is preferred.
  • Proficiency with Microsoft Office and experience with process‑mapping or statistical analysis tools is beneficial.
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