Paint Automation Engineer

Overview

A manufacturing company in Johnson Creek, WI is seeking a Paint Automation Engineer to support and improve robotic paint applications in a high-volume production environment. This role focuses on robot programming, paint process optimization, troubleshooting, and daily production support.

• Program, modify, and optimize robotic paint paths (ABB, FANUC, KUKA, Yaskawa).
• Adjust spray parameters including gun trigger timing, speeds, distances, and film build.
• Support daily production issues involving robots, paint systems, and spray parameters.
• Diagnose mechanical, electrical, software, and process-related issues.
• Monitor cycle times, transfer efficiency, scrap, and rework rates.
• Maintain standard work instructions, setup sheets, and paint process documentation.
• Perform trials for new parts, colors, and materials; document results.
• Lead continuous improvement projects to improve uptime and reduce material usage.
• Ensure safety and environmental compliance for paint and robotic systems.
• Collaborate with Maintenance, Engineering, Production, and Quality teams.
• Train operators and technicians on robot operation and troubleshooting.

• Bachelor's degree in Engineering, Robotics, Mechatronics, Controls, or equivalent experience.
• Hands-on experience with industrial robots (ABB, FANUC, KUKA, Yaskawa).
• Experience with automotive or industrial paint/coatings processes preferred.
• Ability to read mechanical drawings and electrical schematics.
• Strong troubleshooting and problem-solving skills.
• Knowledge of PLCs, HMIs, vision systems, or data collection systems is a plus.
• Strong communication and teamwork skills.

Salary Range: $90,000 - $120,000 (final compensation based on experience)

• Competitive salary and performance-based incentives.
• Comprehensive benefits package (medical, dental, vision, 401k).
• Opportunities to lead automation and process improvement projects.
• Fast-paced, hands-on environment with strong growth potential.