Maintenance and Facilities Manager

Salary range: $ - $ / year Power Solutions International (PSI) is a leader in large gen-set packaging and enclosures. We provide turnkey, custom power packages that integrate alternators, cooling systems, controls, switch gear, cabling, and protection, delivered as containerized, skid, or walk-in solutions. Our team manages the full lifecycle from application engineering and 3D design to structural fabrication, wiring and piping, sound and thermal management, code compliance, factory acceptance testing, and site support.

With scalable production capacity and disciplined program management, PSI delivers repeatable quality and reliable performance on complex builds for mission-critical and industrial applications worldwide.

SUMMARY:

The Maintenance and Facilities Manager leads multi-site maintenance and facility operations to ensure safe, reliable, and cost-effective support for production and distribution. This role is responsible for production equipment, plant infrastructure, utilities, buildings, and grounds, with a focus on uptime, preventive and predictive maintenance, asset reliability, energy efficiency, and continuous improvement. The manager develops maintenance personnel and partners with Operations, Engineering, and EHS to improve performance and ensure compliance.

The position is based in Darien, Wisconsin, with regular travel to PSI locations in Beloit.

ESSENTIAL DUTIES AND RESPONSIBILITIES Direct and coordinate the maintenance, repair, and upkeep of all manufacturing and warehouse facilities, including buildings, grounds, utilities, and production support systems.

Ensure the safe and reliable operation of enclosure-fabrication equipment, including laser-cutting systems, press brakes, welding equipment, powder-coating systems, material-handling equipment, and associated utilities.

Develop and oversee preventive and predictive maintenance programs to minimize unplanned downtime, improve equipment reliability, and maximize asset life.

Partner with Production, Manufacturing Engineering, EHS, and Materials to prioritize maintenance activities and ensure equipment and facilities support production schedules, safety requirements, and material flow.

Multi-Plant Oversight Develop and implement standardized maintenance and facilities management processes across all sites to improve consistency, reliability, safety, and compliance.

Establish and monitor key performance indicators, including equipment uptime, preventive maintenance completion, unplanned downtime, work-order backlog, maintenance costs, and response time.

Conduct regular inspections and audits across all locations to verify maintenance quality, facility condition, regulatory compliance, and readiness for ISO, customer, and regulatory audits, in partnership with EHS and Quality.

Project & Capital Management Lead capital improvements, facility modifications, equipment installations, and relocations that improve safety, capacity, and production flow.

Coordinate Engineering, contractors, and suppliers to complete projects safely, on time, and within budget.

Identify, prioritize, and recommend capital expenditures based on safety, compliance, reliability, capacity, cost reduction, and business requirements. Manage approved projects in accordance with PSI’s capital authorization process.

Energy, Sustainability & Compliance Improve energy efficiency and support company waste-reduction, recycling, emissions-control, and sustainability objectives.

Partner with EHS to ensure facilities, equipment, maintenance activities, and contractor work comply with applicable EPA, OSHA, NFPA, and local regulatory requirements.

Maintain accurate and current documentation for facility inspections, permits, equipment certifications, contractor activities,…