Engine Controls Engineer IV

Location: North Prairie

We believe power is a promise - a shared commitment to be there for others when it matters most.

For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.

Ready to Power a Smarter World with us?

The Engine Controls Engineer IV plays an important role in advancing the design and performance of internal combustion engines (ICE), through engine development, data-driven analysis, engine controls system development, and design of system components. This position leverages data analytics, ATI Vision, and data acquisition tools to optimize system behavior, improve engine control, improve product reliability, and increase engine performance across a range of gaseous fueled applications.

Major Responsibilities:

Designs, validates, and brings new engine controls (throttles, mixers, fuel control, ignition systems) to market

Specifies precise new engine design requirements

Develops, tests, and integrates complex engine control components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety

Designs, develops, executes, and evaluates testing, product specifications, and process validation plans

Creates and reviews material part specifications and bills of materials

Collaborates with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced component and system designs for manufacturability

Supporting product development plans (schedule, product cost, meeting design inputs)
Acts as a resource to mentor and teach less experienced engineers

Travel to other Generac facilities as necessary

Other duties as assigned

Minimum Qualifications:

Bachelor of Science Degree in Mechanical or Electrical Engineering or related discipline7+ years of relevant work experience

Knowledge, Skills and Abilities:

Experience in automotive development and calibration, or a related engineering discipline.

Hands-on experience with engine and engine component development.

Experience in powertrain calibration software - ATI/CAN or similar.

Hands-on experience with ATI Vision as applied to engine control systems.

Extensive experience in new IC engine control system design and development.

Proficiency in developing internal combustion engines, including understanding of the effects of spark control, adjusting AFR for best performance and emissions, durability, control system components, intake/exhaust system pressure, and emissions testing

Develops, tests, and integrates complex system components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety

Designs, develops, executes, and evaluates testing, product specifications, and process validation plans

Ability to perform detail-oriented work with a high degree of accuracy on multiple projects

Expert with internal combustion engine performance development and specification

Strong analytical and problem-solving skills, with a deep understanding of internal combustion engine design, operation, and testing.

Strong written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non-technical audiences.

Collaborate with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced designs for performance.

Preferred Qualifications:

Master’s degree in mechanical engineering, Aerospace Engineering, Computer Science, or a related field of study

Advanced hands-on experience in IC engines and engine system development

Advanced experience using ATI Vision in the use for calibration development for internal combustion engines

Advanced experience in applying MATLAB/Simulink and Python in internal combustion engine development

Comprehensive knowledge of internal combustion engines and effective engine test methods

Experience with MATLAB/Simulink, Python, Labview, Vision, Concerto or similar to modify embedded control software

Extensive experience with internal combustion engine performance development and specification

Understanding of thermodynamics and fluid dynamics.

Understanding of internal combustion engine thermodynamic cycles.

Demonstrated written communication and presentation skills

Previous experience with SAP or equivalent ERPAbility to easily apply engineering knowledge and experience to improve products, services and…