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Sr. Simulation & Analysis Engineers - Battery & Charger Development

Job in Town of Brookfield, Waukesha County, Wisconsin, USA
Listing for: MILWAUKEE ELECTRIC TOOL
Full Time position Listed on 2026-11-14
Job specializations:
Salary/Wage Range or Industry Benchmark: 120000 - 170000 USD Yearly USD 120000.00 170000.00 YEAR

Job Description & How to Apply Below

Location: Town of Brookfield

Sr Simulation & Analysis Engineer

Job Description:

Sr. Simulation & Analysis Engineers - Battery & Charger Development

13135 W Lisbon Road, Brookfield, WI 53005

Job Duties
  • Lead team on battery pack and electro/thermal design.
  • Lead in developing best practices for battery pack level modeling and simulation.
  • Balance use of mechanical, electrical, and fluids flow simulation as it pertains to pack heating and cooling.
  • Lead in identification, development, and maintenance of simulation tools for predicting battery pack performance, thermals, and failure modes.
  • Use simulation results to guide design decisions and optimize battery performance, reliability, and safety.
  • Establish test regimens for pack level thermals within scope of the project.
  • Deliver complete data analysis to support design recommendations.
  • Lead, develop, and implement test plans and project resources to correlate and improve simulation results.
  • Present technical content.
  • Collaborate with design engineers to incorporate simulation early in the design stage. May manage project team members.
  • Lead the execution of a wide variety of engineering analyses including electro/mechanical simulation, fluid and mass transfer, Design of Experiments, and statistical data analysis.
  • Conduct vibration analysis, test, and additional test capabilities including IR Camera, Thermocouple, Laser Vibrometer, and strain-gauge.
Work or academic experience must have included:
  • Battery cell, pack level simulation, and test (Structural, Thermal CFD, MATLAB / Simulink, Ansys, DOE, and Test Methodology).
  • Developing models related to heat generation, failure-mode, and cycle life prediction for Li-Ion batteries.
  • Mathematical modeling of electrochemical behavior of lithium-ion battery cells (single particle model, Newman P2D model, NTGK & DCiR model, ECM, 3D detailed and coupled multi-physics model).
  • Programming and Simulation tools (Python, MATLAB, Simulink, and Ansys Products, nCode, Opti Slang, and MINITAB).
  • Statistical Design of Experiments (D.O.E.).
  • Design, model, simulate, and implement innovative algorithms for power and energy battery solutions.

    • 10% of domestic and international travel required.

    Milwaukee Tool is an equal opportunity employer.

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