Process Engineer

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.

Primary Responsibilities Develop, optimize, and maintain HPDC processes for quality, productivity, and cost.

Establish and optimize shot profiles, injection speeds, pressures, temperatures, and cooling parameters .Troubleshoot casting defects including porosity, flash, cold shuts, misruns, soldering, shrinkage, and dimensional variation .Optimize cycle times, scrap rates, OEE, and material utilization .Support die design, die trials, and new product launches .Perform root-cause analysis and corrective actions using structured problem-solving methods.

Develop and maintain process parameters, standards, and work instructions .Use SPC and process data to monitor and improve process stability.

Work closely with Quality, Tooling, Maintenance, Production, and Controls Engineering .Support PPAP, capability studies, DOE, and continuous improvement activities .Ensure processes meet safety, quality, and customer requirements .Key Knowledge/Skills High-pressure die casting

Die design and tooling

Aluminum/magnesium/zinc casting

Injection systems and shot profiles

Casting defect analysis DOE and statistical analysis

Root-cause/problem-solving methods

Lean Manufacturing / Six SigmaSPC, Cp/Cpk, OEEFamiliarity with die-casting machines, furnaces, robotics, and automation

In one sentence:

A HPDC Process Engineer is responsible for developing and controlling the casting process so the machine consistently produces high-quality parts at the required cycle time and cost.